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US4188415A Expired / Lapsed US ⏱️ 0.0 years remaining

Baseboard for printed circuit board and method of producing the same

Assignee: Resonac Corp
•
Filing: 1977-09-14
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Granted: 1980-02-12
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Expires: 1997-09-14
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Abstract

Abstract A baseboard having through-holes for a printed circuit board which baseboard is made from a metal as a substrate, comprising at least one resin coat layer formed on the overall surface of the metal substrate including the inner wall surfaces of the through-holes and having, at the circumferential angular portions of the through-holes, a thickness larger than that on said upper and said lower surface of the metal substrate, and featured by its increased insulation characteristics at the circumferential angular portions of the through-holes, and a method of producing the same.

Inventors

  • 👤 Hiroshi Takahashi
  • 👤 Kiyoshi Nakao
  • 👤 Masaaki Katagiri

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 18:58
CPC Classifications
H; H05; H05K; H05K1/00; H05K1/02; H05K1/03; H05K1/05; H05K1/056; H05K3/00; H05K3/44; H05K3/445; H05K2201/00; H05K2201/01; H05K2201/0183; H05K2201/0195; H05K2201/09; H05K2201/09209; H05K2201/095; H05K2201/09581; H05K2203/00; H05K2203/07; H05K2203/0756; H05K2203/0759; H05K2203/10; H05K2203/105; H05K2203/13; H05K2203/1333; H05K2203/1355; H05K2203/14; H05K2203/1438; Y; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T428/00; Y10T428/24; Y10T428/24273; Y10T428/24322; Y10T428/24777; Y10T428/24942; Y10T428/2495

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 209 words
A method of producing a baseboard for a printed circuit board comprising applying onto the surface of a metal substrate a resin coating, characterized in that the application of a resin coating is effected by dipping a metal substrate having through-holes in a solution of a resin in a solvent which solution has a resin concentration of not more than 50% by weight and a viscosity of not more than 50 centipoises and taking the metal substrate out of said solution in a direction of at an angle of 90°±30° with respect to the axis of the through-holes of said metal substrate at a velocity of not more than 1,000 mm/min to form a resin coat layer covering the overall surface of the metal substrate and filling the through-holes which, upon drying, forms a membrane over said holes which breaks and results in the formation of a coating on the inner wall surfaces of the through-holes and in the formation, at the circumferential edges formed by the intersection of the upper and lower surfaces of said metal substrate with the inner walls of said through-holes, of a coating having a thickness larger than the thickness of said coating on said upper and said lower surface of the metal substrate.
Claim 2
Independent Claim 209 words
A method of producing a baseboard for a printed circuit board comprising applying onto the surface of a metal substrate a resin coating, characterized in that the application of a resin coating is effected by dipping a metal substrate having through-holes in a solution of a resin in a solvent which solution has a resin concentration of not more than 50% by weight and a viscosity of not more than 50 centipoises and taking the metal substrate out of said solution in a direction of at an angle of 90°±30° with respect to the axis of the through-holes of said metal substrate at a velocity of not more than 1,000 mm/min to form a resin coat layer covering the overall surface of the metal substrate and filling the through-holes which, upon drying, forms a membrane over said holes which breaks and results in the formation of a coating on the inner wall surfaces of the through-holes and in the formation, at the circumferential edges formed by the intersection of the upper and lower surfaces of said metal substrate with the inner walls of said through-holes, of a coating having a thickness larger than the thickness of said coating on said upper and said lower surface of the metal substrate.
Claim 3
Dependent Claim 15 words
A method according to claim 1, characterized in that said resin is an insulating resin.
Claim 4
Dependent Claim 15 words
A method according to claim 1, characterized in that said resin is an adhesive resin.
Claim 5
Dependent Claim 16 words
A method according to claim 1, characterized in that said resin is an insulating, adhesive resin.
Claim 6
Dependent Claim 51 words
A method according to claim 1, characterized in that after said application of the resin coating by the dipping is effected, the metal substrate with its overall surface covered with said resin coat layer is further covered, at least one the upper and the lower surface thereof, with other resin coating.
Claim 7
Dependent Claim 21 words
A method according to claim 5, characterized in that said other resin coating is applied by an electrostatic powder coating method.
Claim 8
Dependent Claim 31 words
A method according to claim 5, characterized in that the resin of said resin coating is an insulating resin and the resin of said other resin coating is an adhesive resin.
Claim 9
Dependent Claim 32 words
A method according to claim 5, characterized in that the resin of said resin coating is an insulating resin and the resin of said other resin coating is an insulating adhesive resin.
Claim 10
Dependent Claim 24 words
A method according to claim 5, characterized in that said application of the resin coating by the dipping is effected two or more times.
Claim 11
Dependent Claim 26 words
A method according to claim 5, characterized in that the application of said other resin coating is effected by the method as claimed in claim 1.
Claim 12
Dependent Claim 64 words
A method according to claim 5, characterized in that said other resin coating is applied by dropping a solution of a resin in a solvent which solution has a viscosity of not less than 400 centipoises onto the surface of said metal substrate while moving said metal substrate in a horizontal direction at a velocity higher than that of the dropping of said solution.
Claim 13
Dependent Claim 28 words
A method according to claim 11, characterized in that the moving velocity of said metal substrate is 20 to 40% higher than the dropping velocity of said solution.
Claim 14
Dependent Claim 21 words
A method according to claim 11, characterized in that said other resin coating is applied by a curtain flow coating method.
Claim 15
Dependent Claim 42 words
A method according to claim 1, characterized in that before said application of the resin coating by the dipping is effected, the metal substrate having through-holes is covered, at least on the upper and the lower surface thereof, with other resin coating.
Claim 16
Dependent Claim 21 words
A method according to claim 14, characterized in that said other resin coating is applied by an electrostatic powder coating method.
Claim 17
Dependent Claim 24 words
A method according to claim 14, characterized in that said application of the resin coating by the dipping is effected two or more times.
Claim 18
Dependent Claim 64 words
A method according to claim 14, characterized in that said other resin coating is applied by dropping a solution of a resin in a solvent which solution has a viscosity of not less than 400 centipoises onto the surface of said metal substrate while moving said metal substrate in a horizontal direction at a velocity higher than that of the dropping of said solution.
Claim 19
Dependent Claim 28 words
A method according to claim 17, characterized in that the moving velocity of said metal substrate is 20 to 40% higher than the dropping velocity of said solution.
Claim 20
Dependent Claim 21 words
A method according to claim 17, characterized in that said other resin coating is applied by a curtain flow coating method.
Claim 21
Dependent Claim 51 words
A method according to claim 1, characterized in that before said application of the resin coating by the dipping is effected, the metal substrate without through-holes is covered, on the upper and the lower surface thereof, with other resin coating and subsequently perforated to have through-holes in a predetermined pattern therein.
Claim 22
Dependent Claim 24 words
A method according to claim 20, characterized in that said application of the resin coating by the dipping is effected two or more times.
Claim 23
Dependent Claim 49 words
A method according to claim 20, characterized in that after said application of the resin coating by the dipping is effected, the metal substrate with its overall surface covered with said resin coat layer is further covered, at least on the upper and the lower surface thereof, with other
Claim 24
Dependent Claim 24 words
A method according to claim 22, characterized in that said application of the resin coating by the dipping is effected two or more times.
Claim 25
Dependent Claim 26 words
A method according to claim 22, characterized in that the application of said other resin coating is effected by the method as claimed in claim 1.
Claim 26
Dependent Claim 20 words
A method according to claim 1, characterized in that said other resin coating is applied by a roll coating method.
Claim 27
Dependent Claim 24 words
A method according to claim 1, characterized in that said application of the resin coating by the dipping is effected two or more times.
Claim 28
Dependent Claim 20 words
A method according to claim 1, characterized in that said other resin coating is applied by an electrostatic coating method.

References Cited (Backward Citations)

US3034930A Cited
US3334395A Cited
US3296099A Cited
US3745095A Cited
US3873756A Cited
US3682785A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-02-11 1983-08-13 1984-02-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-02-11 1987-08-13 1988-02-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-02-11 1991-08-13 1992-02-12 $7700.00 Window Closed / Lapsed

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