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Cross-linkable saturated powderous compositions and powderous painting and coating compositions containing same

Assignee: Rhone Poulenc Industries SA
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Filing: 1977-09-16
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Granted: 1980-01-08
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Expires: 1997-09-16
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Abstract

Abstract A saturated cross-linkable binder composition adapted for preparing coatings having a non-glossy surface is disclosed which comprises: (a) at least one cross-linkable resin selected from the group consisting of saturated polyester resins and epoxide resins; (b) a cross-linking agent wherein the functional groups are selected from the group consisting of acid groups and acid anhydride groups and, in case the cross-linkable resin is a saturated polyester resin, also masked isocyanate groups; and, (c) having associated therewith a salt of an at least bivalent metal ion and an organic acid anion selected from the group consisting of carboxylic anions and acetylacetonate. These binder compositions are particularly useful as binding agents in powderous paint compositions which yield a paint coating having a non-glossy and textured surface.

Inventors

  • 👤 Jacques Meyer
  • 👤 Daniel Bernelin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 16:37
CPC Classifications
C; C09; C09D; C09D167/00; C08; C08G; C08G18/00; C08G18/06; C08G18/70; C08G18/72; C08G18/80; C08G18/8061; C08G18/807; C08G18/8074; C08G63/00; C08G63/02; C08G63/12; C08G63/16; C08G63/20; C08K; C08K5/00; C08K5/04; C08K5/09; C09D175/00; C09D175/04; C09D175/06; C09D5/00; C09D5/28; C08G2150/00; C08G2150/20; Y; Y10; Y10S; Y10S524/00; Y10S524/904; Y10S528/00; Y10S528/902; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31551; Y10T428/31605

Claims Analysis

Total Claims: 39
Claim 1
Independent Claim 120 words
A composition of matter comprising: (a) at least one cross-linkable resin selected from the group consisting of saturated polyester resins; (b) a cross-linking agent therefor having functional groups selected from the group consisting of acid groups and acid anhydride groups; and, (c) a salt of an at least bivalent metal ion and an organic acid anion selected from the group consisting of carboxylic anions and acetylacetonate; wherein the amount of said cross-linking agent is such that the number of active functional groups therein is about stoichiometrically equal to the number of active functional groups of the cross-linkable resin and wherein the by-weight ratio between the at least bivalent metal ion and the cross-linkable resin is between about 0.1:100 and 1.5:100.
Claim 2
Dependent Claim 120 words
A composition of matter comprising: (a) at least one cross-linkable resin selected from the group consisting of saturated polyester resins; (b) a cross-linking agent therefor having functional groups selected from the group consisting of acid groups and acid anhydride groups; and, (c) a salt of an at least bivalent metal ion and an organic acid anion selected from the group consisting of carboxylic anions and acetylacetonate; wherein the amount of said cross-linking agent is such that the number of active functional groups therein is about stoichiometrically equal to the number of active functional groups of the cross-linkable resin and wherein the by-weight ratio between the at least bivalent metal ion and the cross-linkable resin is between about 0.1:100 and 1.5:100.
Claim 3
Dependent Claim 23 words
The composition as defined in claim 1, wherein the cross-linkable resin has a melting point of between about 50° and about 130° C.
Claim 4
Dependent Claim 27 words
The composition as defined in claim 1, wherein the cross-linkable resin is a polyester resin the hydroxyl number of which is between about 40 and about 200.
Claim 5
Dependent Claim 25 words
The composition as defined in claim 1, wherein the cross-linkable resin is a polyester resin the acid number of which is between 0 amd 10.
Claim 6
Dependent Claim 41 words
The composition as defined in claim 1, wherein the cross-linkable resin is a polyester resin which is a co-condensation product of a carboxylic acid component comprising at least one aromatic dicarboxylic acid and an alcohol component comprising at least one diol.
Claim 7
Dependent Claim 47 words
The composition as defined in claim 5, wherein the acid component further comprises at least one carboxylic acid selected from the group of saturated aliphatic dicarboxylic acids, saturated aliphatic polycarboxylic acids containing at least three functional groups and aromatic polycarboxylic acids containing at least three functional groups.
Claim 8
Dependent Claim 23 words
The composition as defined in claim 5, wherein the alcohol component further comprises at least one polyol containing at least three functional groups.
Claim 9
Dependent Claim 18 words
The composition as defined in claim 5, wherein the aromatic dicarboxylic acids comprise 8 to 12 carbon atoms.
Claim 10
Dependent Claim 14 words
The composition as defined in claim 8, wherein the aromatic acids are phthalic acids.
Claim 11
Dependent Claim 18 words
The composition as defined in claim 6, wherein the polycarboxylic acids comprise 3 to 4 carboxylic acid groups.
Claim 12
Dependent Claim 54 words
The composition as defined in claim 6, wherein the polyester resin is a reaction product of polyethylene terephthalate with a tricarboxylic acid having a hydroxyl number of between about 100 and about 180, an acid number of between 0 and about 10, and a melting point of between about 80° and about 110° C.
Claim 13
Dependent Claim 54 words
The composition as defined in claim 5, which further comprises at least one derivative of the polyester resin which is infusible at 150° C., and which is selected from the group consisting of a crystalline fraction of a crystallizable saturated polyester and a cross-linked reaction product of the saturated polyester and the cross-linking agent.
Claim 14
Dependent Claim 66 words
The composition as defined in claim 12, wherein the infusible polyester resin derivatve is a crystallized fraction of the polyester which is obtained by subjecting at least a part of the crystallizable polyester to a thermal treatment at a temperature of between about 100° to about 140° C. for a period of time suffficient to transform at least part of the polyester into a crystalline state.
Claim 15
Dependent Claim 20 words
The composition as defined in claim 13, wherein the period of time is from about 1 to about 24 hours.
Claim 16
Dependent Claim 30 words
The composition as defined in claim 13, wherein the crystallized fraction of the polyester has been crystallized in the presence of about 0.2 to about 1% by weight of asbestos.
Claim 17
Dependent Claim 46 words
The composition as defined in claim 1, wherein the by weight ratio between the amount of the derivative of the polyester which is infusible at 150° C. and the amount of the polyester which is fusible at 150° C. is between about 0.1:100 and about 20:100.
Claim 18
Dependent Claim 23 words
The composition as defined in claim 1, wherein the cross-linking agent has a melting point of between about 70° and about 130° C.
Claim 19
Dependent Claim 62 words
The composition as defined in claim 1, wherein the cross-linking agent is an agent wherein the functional groups comprise acid- and acid anhydride groups, and which is a reaction product of trimellitic acid anhydride and a diol containing 2 to 8 carbon atoms, wherein the molar ratio between the trimellitic acid anhydride and the diol is from about 2:1 to about 2:1.8.
Claim 20
Dependent Claim 60 words
The composition as defined in claim 1, wherein the salt of the at least bivalent metal ion and the organic acid anion is a salt wherein the organic acid anion is derived from a carboxylic acid containing from 2 to about 25 carbon atoms or from acetylacetonic acid and which is mixed with the cross-linkable resin and the cross-linking agent.
Claim 21
Dependent Claim 21 words
The composition as defined in claim 19, wherein the organic acid anion comprises from about 6 to about 22 carbon atoms.
Claim 22
Dependent Claim 25 words
The composition as defined in claim 20, wherein the organic acid anion is selected from the group consisting of undecanoate, stearate, phthalates, naphthenates and acetylacetonate.
Claim 23
Dependent Claim 41 words
The composition as defined in claim 1, wherein the organic acid anion of the salt of the at least bivalent metal is derived from at least part of the cross-linking agent wherein the functional groups comprise acid- and acid anhydride groups.
Claim 24
Dependent Claim 37 words
The composition as defined in claim 22, wherein the salt of the at least bivalent metal anion has been obtained by reacting an inorganic active compound of the metal with at least part of the cross-linking agent.
Claim 25
Dependent Claim 22 words
The composition as defined in claim 23, wherein the inorganic active metal compound is the oxide or the hydroxide of the metal.
Claim 26
Dependent Claim 31 words
The composition as defined in claim 1, wherein the at least bivalent metal ion is derived from a metal selected from the group consisting of calcium, zinc, magnesium, lead, and aluminum.
Claim 27
Dependent Claim 30 words
The composition as defined in claim 1, wherein the by weight ratio between the at least bivalent metal and the cross-linkable saturated resin is between about 0.3:100 and about 1.0:100.
Claim 28
Dependent Claim 27 words
The composition as defined by claim 1, further comprising an adjuvant selected from the group consisting of fillers, spreading agents, catalysts, coloring agents, pigments and admixtures thereof.
Claim 29
Dependent Claim 13 words
A coating composition comprising the composition of matter as defined by claim 27.
Claim 30
Dependent Claim 13 words
The coating composition as defined by claim 28, which comprises a powder paint.
Claim 31
Dependent Claim 17 words
A cross-linked polymer comprising the reaction product of the composition of matter as defined by claim 1.
Claim 32
Dependent Claim 14 words
A coated substrate, the coating comprising the cross-linked polymer as defined by claim 30.
Claim 33
Dependent Claim 73 words
A process for preparing the composition of matter as defined by claim 1, which comprises the steps of: (a) mixing the components to form a powdery mixture; (b) heating the resulting mixture to a temperature sufficiently high to form a liquid mixture which is below the temperature at which the cross-linking reaction occurs; (c) cooling the resulting liquid mixture to form a solid mixture; and, (d) grinding the solid mixture into a powder.
Claim 34
Dependent Claim 76 words
The process as defined in claim 32, wherein the organic acid anion of the salt component is derived from a cross-linking agent the functional groups of which are selected from the group consisting of acid- and acid anhydride groups, and which further comprises the steps of reacting at least part of the cross-linking agent with an active inorganic compound of the at least bivalent metal at a temperature of between about 170° and about 220° C.
Claim 35
Dependent Claim 23 words
The process as defined in claim 33, wherein the reaction is effected for a period of between about 1 and about 3 hours.
Claim 36
Dependent Claim 18 words
The process as defined in claim 33, wherein the active inorganic compound is a hydroxide or an oxide.
Claim 37
Dependent Claim 68 words
The process as defined in claim 32, wherein the cross-linkable resin comprises a saturated crystallizable polyester resin and which further comprises the step of heating at least part of the crystallizable polyester to a temperature of between about 100° and about 140° C. for a period of time sufficient to transform at least part of the crystallizable polyester into a crystalline fraction which is infusible at 150° C.
Claim 38
Dependent Claim 20 words
The process as defined in claim 36, wherein the period of time is from about 1 to about 24 hours.
Claim 39
Dependent Claim 25 words
The process as defined in claim 36, wherein the reaction is effected in the presence of about 0.2 to about 1% by weight of asbestos.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-01-07 1983-07-09 1984-01-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-01-07 1987-07-09 1988-01-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-01-07 1991-07-09 1992-01-08 $7700.00 Window Closed / Lapsed

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