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US4160987A Expired / Lapsed US ⏱️ 0.0 years remaining

Field effect transistors with polycrystalline silicon gate self-aligned to both conductive and non-conductive regions and fabrication of integrated circuits containing the transistors

Assignee: International Business Machines Corp
•
Filing: 1977-06-06
•
Granted: 1979-07-10
•
Expires: 1997-06-06
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Abstract

Abstract A field effect transistor (FET) with a unique gate structure is disclosed wherein the polycrystalline silicon (polysilicon) gate is self-aligned on its ends with respect to the conductive source and drain regions, and is self-aligned on its sides with respect to the nonconductive field isolation regions. The boundaries of these conductive and nonconductive regions determine the boundaries of the channel region of the FET. This double self-alignment feature results in a polysilicon gate, the lateral dimensions and location of which correlate directly with the lateral dimensions and location of the channel region of the FET. The unique gate fabrication technique employed according to the present invention comprises delineating lithographic patterns twice in the same polysilicon layer using the same oxidation barrier masking layer; whereby the first lithographic pattern delineates the FET device regions, and the next lithographic pattern forms the gate regions wherever the two patterns cross each other (i.e., wherever they delineate a common area).

Inventors

  • 👤 Robert H. Dennard
  • 👤 Vincent L. Rideout

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 11:04
CPC Classifications
H; H10; H10B; H10B12/00; H10B12/30; H10D; H10D30/00; H10D30/01; H10D30/021; H10D30/0223; H10D30/60; H10D62/00; H10D62/10; H10D62/102; H10D62/112; H10D64/00; H10D64/01; H10D64/013; H10D64/01302; H10D64/01304; H10D64/01326; H10D64/20; H10D64/27; H10D64/311; H10D64/411; H10D64/511; H10D64/517; H10D64/519; H10D64/60; H10D64/66; H10D64/661; H10D64/662; H10D64/671; H10W; H10W10/00; H10W10/01; H10W10/011; H10W10/012; H10W10/10; H10W10/13; H10W20/00; H10W20/40; Y; Y10; Y10S; Y10S148/00; Y10S148/053; Y10S148/103; Y10S148/106; Y10S148/117; Y10S148/141; Y10S148/147

Claims Analysis

Total Claims: 46
Claim 1
Independent Claim 376 words
A method for fabricating an integrated circuit containing an array of FETs having recessed field oxide isolation between FETs, and associated FET circuits peripheral to the array of FETs but on the same semiconductive substrate, and wherein FETs of the array have a channel region; a gate insulator; a doped polycrystalline silicone gate self-aligned to the field oxide isolation on the sides of the gate in the width direction, the gate neither overlapping nor underlapping the field oxide isolation; source and drain regions being self-aligned to the ends of the gate in the length direction; insulation over the source and drain but not over the gate; metallic-type high electrical conductivity interconnection line; and self-registering electrical connection between the gate and the interconnection line which comprises: (A) providing a semiconductive substrate of a first conductive type containing active impurities of a first conductive type; (B) providing an insulator layer on said substrate, which insulator layer is to be subsequently delineated to provide the gate insulator; (C) depositing a layer of polycrystalline silicon above the insulator layer; (D) depositing an oxidation barrier layer above said polycrystalline silicon layer; (E) delineating by masking and etching first predetermined polycrystalline silicon regions to provide the device area; (F) growing in the etched regions isolation oxide recessed into the substrate to provide insulating field oxide regions between FETs of the array; (G) delineating by masking and etching second predetermined polycrystalline silicon regions to provide polycrystalline silicon gate regions of the FETs; (H) thermally diffusing or ion implanting active impurities of a second and opposite type into preselected regions of the semiconductive substrate to provide FET source and drain regions; (I) thermally growing a silicon dioxide insulating layer over regions of the structure but not over the polycrystalline silicon FET gates which are still protected by an oxidation barrier layer; (J) removing existing oxidation barrier layer from over the FET gates by use of an etchant; (K) delineating contact holes to provide vias for achieving electrical connection between metallic interconnection lines and FET source and drain regions; (L) depositing and delineating a metallic-type high conductivity electrical interconnection pattern that makes electrical connection to the polycrystalline silicon FET gates; and to FET source and drains; and (M) providing electrical connection to said semiconductive substrate.
Claim 2
Independent Claim 376 words
A method for fabricating an integrated circuit containing an array of FETs having recessed field oxide isolation between FETs, and associated FET circuits peripheral to the array of FETs but on the same semiconductive substrate, and wherein FETs of the array have a channel region; a gate insulator; a doped polycrystalline silicone gate self-aligned to the field oxide isolation on the sides of the gate in the width direction, the gate neither overlapping nor underlapping the field oxide isolation; source and drain regions being self-aligned to the ends of the gate in the length direction; insulation over the source and drain but not over the gate; metallic-type high electrical conductivity interconnection line; and self-registering electrical connection between the gate and the interconnection line which comprises: (A) providing a semiconductive substrate of a first conductive type containing active impurities of a first conductive type; (B) providing an insulator layer on said substrate, which insulator layer is to be subsequently delineated to provide the gate insulator; (C) depositing a layer of polycrystalline silicon above the insulator layer; (D) depositing an oxidation barrier layer above said polycrystalline silicon layer; (E) delineating by masking and etching first predetermined polycrystalline silicon regions to provide the device area; (F) growing in the etched regions isolation oxide recessed into the substrate to provide insulating field oxide regions between FETs of the array; (G) delineating by masking and etching second predetermined polycrystalline silicon regions to provide polycrystalline silicon gate regions of the FETs; (H) thermally diffusing or ion implanting active impurities of a second and opposite type into preselected regions of the semiconductive substrate to provide FET source and drain regions; (I) thermally growing a silicon dioxide insulating layer over regions of the structure but not over the polycrystalline silicon FET gates which are still protected by an oxidation barrier layer; (J) removing existing oxidation barrier layer from over the FET gates by use of an etchant; (K) delineating contact holes to provide vias for achieving electrical connection between metallic interconnection lines and FET source and drain regions; (L) depositing and delineating a metallic-type high conductivity electrical interconnection pattern that makes electrical connection to the polycrystalline silicon FET gates; and to FET source and drains; and (M) providing electrical connection to said semiconductive substrate.
Claim 3
Dependent Claim 18 words
The method of claim 1 wherein said semiconductive substrate is a p-type silicon substrate containing active p-type impurities.
Claim 4
Dependent Claim 21 words
The method of claim 2 wherein said p-type impurities are selected from the group consisting of boron, aluminum, gallium, and indium.
Claim 5
Dependent Claim 15 words
The method of claim 1 wherein said recessed oxide isolation regions are of silicon dioxide.
Claim 6
Dependent Claim 20 words
The method of claim 1 wherein said recessed oxide isolation regions are about 4,000 to about 10,000 A in thickness.
Claim 7
Dependent Claim 50 words
The method of claim 1 which further includes implanting or diffusing active impurities of said first type in said etched field regions to provide parasitic channel stopper regions beneath and beside the recessed oxide isolation regions; said channel stopper impurities having been provided prior to growing the field isolation oxide.
Claim 8
Dependent Claim 29 words
The method of claim 6 wherein the concentration of active impurities contained in said channel stopper region is greater than the concentration of active impurities in the semiconductive substrate.
Claim 9
Dependent Claim 15 words
The method of claim 1 wherein said gate insulator is a layer of silicon dioxide.
Claim 10
Dependent Claim 20 words
The method of claim 8 wherein said silicon dioxide gate insulator is about 200 to about 1000 A in thickness.
Claim 11
Dependent Claim 21 words
The method of claim 1 wherein said polycrystalline silicon FET gate region is about 1500 to about 5000 A in thickness.
Claim 12
Dependent Claim 17 words
The method of claim 1 wherein said polycrystalline silicon FET gate is of a second conductive type.
Claim 13
Dependent Claim 18 words
The method of claim 1 wherein said active impurities of a second conductive type are an n-type dopant.
Claim 14
Dependent Claim 14 words
The method of claim 12 wherein said n-type dopant is arsenic, phosphorous or antimony.
Claim 15
Dependent Claim 17 words
The method of claim 1 wherein said oxidation barrier layer in step (D) is of silicon nitride.
Claim 16
Dependent Claim 18 words
The method of claim 14 wherein said silicon nitride is about 500 to about 1000 A in thickness.
Claim 17
Dependent Claim 24 words
The method of claim 1 wherein said silicon dioxide insulating layer grown in step (I) is about 1500 to about 5000 A in thickness.
Claim 18
Dependent Claim 12 words
The method of claim 1 wherein the interconnection material is a metal.
Claim 19
Dependent Claim 10 words
The method of claim 17 wherein said metal is aluminum.
Claim 20
Dependent Claim 28 words
The method of claim 18 which further includes providing a barrier layer between said aluminum and said silicon or polycrystalline silicon to at least reduce chemical reaction therebetween.
Claim 21
Dependent Claim 22 words
The method of claim 19 wherein said chemical reaction barrier layer is a metal other than aluminum, or is an intermetallic silicide.
Claim 22
Dependent Claim 16 words
The method of claim 20 wherein said chemical reaction barrier layer is of titanium or chromium.
Claim 23
Dependent Claim 18 words
The method of claim 20 wherein said chemical reaction barrier layer is of platinum silicide or palladium silicide.
Claim 24
Dependent Claim 41 words
The method of claim 1 which further includes implanting or diffusing active impurities of said first type in the channel region to provide a higher doping concentration in said channel region as compared to the doping concentration of the semiconductive substrate.
Claim 25
Dependent Claim 28 words
The method of claim 23 wherein the implanting or diffusing in the channel region is carried out prior to step (B) of providing insulation layer on the substrate.
Claim 26
Dependent Claim 28 words
The method of claim 23 wherein the implanting or diffusing in the channel regions is carried out subsequent to step (B) of providing insulation layer on the substrate.
Claim 27
Dependent Claim 10 words
An integrated circuit prepared by the method of claim 1.
Claim 28
Independent Claim 488 words
A method for fabricating an integrated circuit containing an array of FET one-device memory cells having recessed field oxide isolation between cells and associated FET addressing, sensing, decoding, and clocking circuits peripheral to the array of memory cells and wherein memory cells of the array have a channel region; a gate insulator; a doped polycrystalline silicon gate; a charge storage capacitor consisting of a polysilicon upper electrode, a capacitor insulator and a silicon lower electrode beneath the upper electrode; self-alignment between field oxide isolation and the sides of the gate in the width direction, the gate neither overlapping nor underlapping the field oxide isolation; source and drain regions being self-aligned to the ends of the gate in the length direction; insulator over the source and drain but not over the gate; metallic-type high electrical conductivity interconnection line; and self-registering electrical connection between the gate and the interconnection line which comprises: (A) providing a semiconductive substrate of p-conductive type containing active impurities of p-type; (B) providing insulator layer on said substrate, which insulator layer is to be subsequently delineated to provide the gate insulator; (C) depositing a first layer of polycrystalline silicon above the gate insulator layer; (D) depositing an oxidation barrier layer above said first polycrystalline silicon layer; (E) delineating by masking and etching first predetermined polycrystalline silicon regions to provide the device area; (F) growing in the etched regions isolation oxide recessed into the substrate to provide insulating field oxide regions between memory cells of the array; (G) delineating by masking and etching second predetermined polysilicon regions in said first polysilicon layer to provide polysilicon gate regions of the memory cells; (H) thermally diffusing or ion implanting active impurities of a second and opposite type into preselected regions of the semiconductive substrate to provide FET source regions. FET drain regions, and lower electrodes of the storage capacitors; (I) providing a capacitor insulator; (J) then depositing a second and subsequent layer of polysilicon above the capacitor insulator; (K) then delineating the second and subsequent polysilicon layer to provide predetermined polysilicon upper electrode regions above the corresponding doped lower electrodes of the storage capacitors; (L) thermally growing a silicon dioxide insulating layer over regions of the structure but not over the polycrystalline silicon FET gates which are still protected by an oxidation barrier layer; (M) removing the existing oxidation barrier layer from over the FET gates by use of an etchant; (N) delineating contact holes to provide vias for achieving electrical connection between metallic interconnection lines and polysilicon upper capacitor electrodes; source and drain regions in circuits peripheral to the array of memory cells; (O) depositing and delineating a metallic-type high-conductivity electrical interconnection pattern that makes electrical connection to the polysilicon FET gates in the array of memory cells; to polysilicon upper capacitor electrodes; and to FET sources, gates, and drains in circuits peripheral to the array of memory cells; and (P) providing electrical connection to said semiconductive substrate.
Claim 29
Independent Claim 488 words
A method for fabricating an integrated circuit containing an array of FET one-device memory cells having recessed field oxide isolation between cells and associated FET addressing, sensing, decoding, and clocking circuits peripheral to the array of memory cells and wherein memory cells of the array have a channel region; a gate insulator; a doped polycrystalline silicon gate; a charge storage capacitor consisting of a polysilicon upper electrode, a capacitor insulator and a silicon lower electrode beneath the upper electrode; self-alignment between field oxide isolation and the sides of the gate in the width direction, the gate neither overlapping nor underlapping the field oxide isolation; source and drain regions being self-aligned to the ends of the gate in the length direction; insulator over the source and drain but not over the gate; metallic-type high electrical conductivity interconnection line; and self-registering electrical connection between the gate and the interconnection line which comprises: (A) providing a semiconductive substrate of p-conductive type containing active impurities of p-type; (B) providing insulator layer on said substrate, which insulator layer is to be subsequently delineated to provide the gate insulator; (C) depositing a first layer of polycrystalline silicon above the gate insulator layer; (D) depositing an oxidation barrier layer above said first polycrystalline silicon layer; (E) delineating by masking and etching first predetermined polycrystalline silicon regions to provide the device area; (F) growing in the etched regions isolation oxide recessed into the substrate to provide insulating field oxide regions between memory cells of the array; (G) delineating by masking and etching second predetermined polysilicon regions in said first polysilicon layer to provide polysilicon gate regions of the memory cells; (H) thermally diffusing or ion implanting active impurities of a second and opposite type into preselected regions of the semiconductive substrate to provide FET source regions. FET drain regions, and lower electrodes of the storage capacitors; (I) providing a capacitor insulator; (J) then depositing a second and subsequent layer of polysilicon above the capacitor insulator; (K) then delineating the second and subsequent polysilicon layer to provide predetermined polysilicon upper electrode regions above the corresponding doped lower electrodes of the storage capacitors; (L) thermally growing a silicon dioxide insulating layer over regions of the structure but not over the polycrystalline silicon FET gates which are still protected by an oxidation barrier layer; (M) removing the existing oxidation barrier layer from over the FET gates by use of an etchant; (N) delineating contact holes to provide vias for achieving electrical connection between metallic interconnection lines and polysilicon upper capacitor electrodes; source and drain regions in circuits peripheral to the array of memory cells; (O) depositing and delineating a metallic-type high-conductivity electrical interconnection pattern that makes electrical connection to the polysilicon FET gates in the array of memory cells; to polysilicon upper capacitor electrodes; and to FET sources, gates, and drains in circuits peripheral to the array of memory cells; and (P) providing electrical connection to said semiconductive substrate.
Claim 30
Dependent Claim 18 words
The method of claim 27 wherein said semiconductive substrate is a p-type silicon substrate containing active p-type impurities.
Claim 31
Dependent Claim 21 words
The method of claim 28 wherein said p-type impurities are selected from the group consisting of boron, aluminum, gallium, and indium.
Claim 32
Dependent Claim 15 words
The method of claim 27 wherein said gate insulator is a layer of silicon dioxide.
Claim 33
Dependent Claim 15 words
The method of claim 27 wherein said capacitor insulator is a layer of silicon dioxide.
Claim 34
Dependent Claim 17 words
The method of claim 27 wherein said polycrystalline silicon FET gate is of a second conductive type.
Claim 35
Dependent Claim 18 words
The method of claim 27 wherein said active impurities of a second conductive type are an n-type dopant.
Claim 36
Dependent Claim 14 words
The method of claim 33 wherein said n-type dopant is arsenic, phosphorus or antimony.
Claim 37
Dependent Claim 17 words
The method of claim 27 wherein said oxidation barrier layer in step (D) is of silicon nitride.
Claim 38
Dependent Claim 19 words
The method of claim 27 wherein said second and subsequent layer of polysilicon is of a second conductive type.
Claim 39
Dependent Claim 20 words
The method of claim 27 which further includes depositing an ozide layer on said second and subsequent layer of polysilicon.
Claim 40
Dependent Claim 51 words
The method of claim 27 which further includes implanting or diffusing active impurities of said first type in said etched field regions to provide parasitic channel stopper regions beneath and beside the recessed oxide isolation regions, said channel stopper impurities having been provided prior to growing the recessed field isolation oxide.
Claim 41
Dependent Claim 29 words
The method of claim 38 wherein the concentration of active impurities contained in said channel stopper region is greater than the concentration of active impurities in the semiconductive substrate.
Claim 42
Dependent Claim 10 words
An integrated circuit prepared by the method of claim 27.
Claim 43
Dependent Claim 28 words
The method of claim 1 which further comprises delineating contact holes to provide vias for achieving electrical connection between metallic interconnection lines and regions of the semiconductive substrate.
Claim 44
Dependent Claim 34 words
The method of claim 1 wherein step (K) of claim 1 also provides for delineating contact holes to provide vias for achieving electrical connection between metallic interconnection lines and regions of the semiconductive substrate.
Claim 45
Dependent Claim 28 words
The method of claim 27 which further comprises delineating contact holes to provide vias for achieving electrical connection between metallic interconnection lines and regions of the semiconductive substrate.
Claim 46
Dependent Claim 34 words
The method of claim 27 wherein step (N) of claim 90 also provides for delineating contact holes to provide vias for achieving electrical connection between metallic interconnection lines and regions of the semiconductive substrate.

References Cited (Backward Citations)

US3752711A Cited
US3830657A Cited
US3811076A Cited
US3936858A Cited
US3958323A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-07-09 1983-01-08 1983-07-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-07-09 1987-01-08 1987-07-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-07-09 1991-01-08 1991-07-10 $7700.00 Window Closed / Lapsed

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