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Process for producing novel polymeric fibers and fiber masses

Assignee: Raytheon Co
•
Filing: 1977-05-02
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Granted: 1978-11-28
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Expires: 1997-05-02
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Abstract

Abstract We have prepared a new class of polymeric fibers and masses which are produced by precipitation from solutions of the polymer. The fibers and fiber masses have novel and useful characteristics. A fiber mass of this invention is a coherent, three-dimensional network of interconnected crystalline polymeric fibers and fiber bundles randomly arrayed in all directions. The fibers are smaller in diameter than can be consistently produced by conventional fiber drawing and spinning techniques. The novel fiber masses are produced from solutions of fiber-forming linear organic polymers having regularly repeated chain structures. The polymers are precipitated from these solutions by simultaneously cooling and agitating the polymer solution at vibrations in the sonic frequency range. The fiber masses may then be removed from the solvent or, in the case of a polymerizable solvent, a composite may be formed.

Inventors

  • 👤 Leon B. Keller
  • 👤 Robert K. Jenkins

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 05:40
CPC Classifications
D; D04; D04H; D04H13/00; B; B29; B29C; B29C67/00; B29C70/00; B29C70/04; B29C70/06; B29C70/10; B29C70/16; B29C70/24; B29C70/28; B29C70/30; B29C70/36; D01; D01D; D01D5/00; D01D5/40; B29C2791/00; B29C2791/004; B29C2791/008; B29K; B29K2105/00; B29K2105/0002; B29K2223/00; B29K2223/04; B29K2223/06; B29K2223/10; B29K2223/12; B29K2301/00; B29K2301/12; B29K2995/00; B29K2995/0037; B29K2995/0041; B29K2995/0045

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 56 words
A process for the production of a three-dimensional polymeric fiber mass formed of crystalline, branched polymeric fibers and fiber bundles randomly arranged in all directions to define a coherent mass having isotropic properties comprising dissolving a fiber-forming polymeric material in a solvent, and cooling resultant solution while subjecting said solution to the application of sonic vibrations.
Claim 2
Dependent Claim 56 words
A process for the production of a three-dimensional polymeric fiber mass formed of crystalline, branched polymeric fibers and fiber bundles randomly arranged in all directions to define a coherent mass having isotropic properties comprising dissolving a fiber-forming polymeric material in a solvent, and cooling resultant solution while subjecting said solution to the application of sonic vibrations.
Claim 3
Dependent Claim 12 words
The process of claim 1 wherein said solvent is a nonpolymerizable solvent.
Claim 4
Dependent Claim 12 words
The process of claim 1 wherein said solvent is a polymerizable solvent.
Claim 5
Dependent Claim 18 words
The process of claim 3 wherein said solvent is styrene and said fiber forming material is isotactic polypropylene.
Claim 6
Dependent Claim 23 words
The process of claim 3 wherein said solvent is a mixture of styrene and methylmethacrylate and said fiber forming material is isotactic polypropylene.
Claim 7
Dependent Claim 24 words
The process of claim 3 wherein said solvent is a mixture of styrene, methylmethacrylate and acrylonitrile and said fiber forming material is isotactic polypropylene.
Claim 8
Dependent Claim 17 words
The process of claim 3 wherein the resultant solution contains a crosslinking agent for the polymerizable solvent.
Claim 9
Dependent Claim 13 words
The process of claim 7 wherein the fiber-forming polymeric material is a polyalkene.
Claim 10
Independent Claim 70 words
A method for the production of a composite material comprising: (a) dissolving a fiber-forming material in a polymerizable solvent, (b) subjecting the resultant solution to the application of sonic vibrations, and cooling said agitated solution whereby a three-dimensional fibrous mass consisting essentially of crystalline, branched fibers and fiber bundles randomly arranged in all directions to define a coherent mass having isotropic properties is formed, and (c) curing said fiber-containing solvent.
Claim 11
Independent Claim 70 words
A method for the production of a composite material comprising: (a) dissolving a fiber-forming material in a polymerizable solvent, (b) subjecting the resultant solution to the application of sonic vibrations, and cooling said agitated solution whereby a three-dimensional fibrous mass consisting essentially of crystalline, branched fibers and fiber bundles randomly arranged in all directions to define a coherent mass having isotropic properties is formed, and (c) curing said fiber-containing solvent.
Claim 12
Dependent Claim 23 words
The method of claim 9 wherein said fiber-forming material is polyethylene, isotactic polypropylene, polyethylene oxide, isotactic poly-4-methylpentene-1, isotactic poly(butene-1), nylon or mixtures thereof.
Claim 13
Dependent Claim 12 words
The method of claim 9 wherein said fiber-forming material is a polyalkene.
Claim 14
Dependent Claim 18 words
The process of claim 1 wherein the sonic vibrations have frequencies ranging from about 80 to 2000 Hz.
Claim 15
Independent Claim 76 words
A method for the production of a composite material comprising: (a) impregnation of a fiber mass consisting essentially of crystalline, branched polymeric fibers and fiber bundles, said fibers and fiber bundles being branched and being structurally integral each with the other at their points of branching so that the fibers and fiber bundles are randomly arranged in all directions to define a coherent mass having isotropic properties with a polymerizable liquid, and (b) curing said liquid.
Claim 16
Independent Claim 76 words
A method for the production of a composite material comprising: (a) impregnation of a fiber mass consisting essentially of crystalline, branched polymeric fibers and fiber bundles, said fibers and fiber bundles being branched and being structurally integral each with the other at their points of branching so that the fibers and fiber bundles are randomly arranged in all directions to define a coherent mass having isotropic properties with a polymerizable liquid, and (b) curing said liquid.

References Cited (Backward Citations)

US2954271A Cited
US3796778A Cited
US3743272A Cited
US3770562A Cited
US4003971A Cited
US3971749A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-11-27 1982-05-29 1982-11-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-11-27 1986-05-29 1986-11-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-11-27 1990-05-29 1990-11-28 $7700.00 Window Closed / Lapsed

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