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US4113486A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for producing a photomask

Assignee: Fujifilm Holdings Corp
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Filing: 1976-06-09
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Granted: 1978-09-12
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Expires: 1996-06-09
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Abstract

Abstract A method for producing a photomask, which comprises exposing and development-processing a photographic light-sensitive material comprising a transparent support having thereon a masking layer and a silver halide emulsion layer to thereby form a silver image, bleaching the silver image with a bleaching solution containing hexavalent chromium ion, heating in the presence of oxygen to imagewise uncover the masking layer, etching away the uncovered masking layer, and then removing the emulsion layer at the non-image areas to uncover the masking layer corresponding to the non-image areas.

Inventors

  • 👤 Masamichi Sato

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 19:23
CPC Classifications
G; G03; G03F; G03F1/00; G03F1/50

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 87 words
A method for producing a photo mask, which comprises exposing and development-processing a photographic light-sensitive material comprising a transparent support having thereon a masking layer and a silver halide emulsion layer to thereby form a silver image, bleaching said silver image with a bleaching solution containing hexavalent chromium ion, heating in the presence of oxygen to imagewise uncover the masking layer, etching away the uncovered masking layer, and then removing the emulsion layer at the non-image areas to uncover the masking layer corresponding to the non-image areas.
Claim 2
Independent Claim 87 words
A method for producing a photo mask, which comprises exposing and development-processing a photographic light-sensitive material comprising a transparent support having thereon a masking layer and a silver halide emulsion layer to thereby form a silver image, bleaching said silver image with a bleaching solution containing hexavalent chromium ion, heating in the presence of oxygen to imagewise uncover the masking layer, etching away the uncovered masking layer, and then removing the emulsion layer at the non-image areas to uncover the masking layer corresponding to the non-image areas.
Claim 3
Dependent Claim 19 words
The method of claim 1, wherein said support is a glass plate, quartz, sapphire, or a synthetic resin film.
Claim 4
Dependent Claim 23 words
The method of claim 1, wherein said masking layer is a layer of a material which transmits visible light and absorbs ultraviolet light.
Claim 5
Dependent Claim 24 words
The method of claim 1, wherein said masking layer is a layer of a metal, a metal oxide, a semi-metal, or a chalcogen glass.
Claim 6
Dependent Claim 107 words
The method of claim 4, wherein said metal oxide is silicon dioxide, chromium oxide, ferric oxide, magnetic iron oxide, iron (II)-iron (III) oxide, cuprous oxide, cupric oxide, nickel oxide, cobalt oxide, germanium oxide, cadmium oxide, titanium oxide, or tantalum oxide, said metal is chromium, aluminum, silver, titanium, cobalt, tungsten, tellurium, nickel, gold, platinum, iridium, palladium, rhodium, molybdenum, tantalum, a nickel-iron alloy, a nickel-chromium-iron alloy, an aluminum-iron alloy, a chromium-iron alloy, a chromium-aluminum alloy, a silicon-gold alloy, a titanium-aluminum alloy, a copper-beryllium alloy, a cobalt-iron alloy, a cobalt-nickel alloy or a nickel-chromium alloy, said semi-metal is silicon or germanium and said chalcogen glass is As--S--Ge, As--Se--Ge, or Ge--S.
Claim 7
Dependent Claim 33 words
The method of claim 3, wherein said masking layer transmits well light of a wavelength not less than about 400 nm and well absorbs light having a wavelength shorter than about 400 nm.
Claim 8
Dependent Claim 19 words
The method of claim 1, wherein said masking layer has a thickness ranging from about 0.01 to 10 microns.
Claim 9
Dependent Claim 29 words
The method of claim 1, wherein said silver halide emulsion layer is an emulsion layer of silver chloride, silver bromide, silver iodide, silver chlorobromide, silver bromoiodide, or silver chlorobromoiodide.
Claim 10
Dependent Claim 71 words
The method of claim 8, wherein said silver halide emulsion is an emulsion containing about 90 mole % or higher silver bromide and not more than about 5 mole % silver iodide and the mean grain size of the silver halide grains is not more than about 0.1 micron and wherein the weight ratio of the silver halide to the water-soluble binder of the emulsion is about 1:4 to about 6:1.
Claim 11
Dependent Claim 40 words
The method of claim 8, wherein said silver halide emulsion is an emulsion which contains about 50 mole % or higher silver chloride and contains silver halide grains having a mean grain size of not more than about 1 micron.
Claim 12
Dependent Claim 20 words
The method of claim 1, wherein said silver halide emulsion layer has a thickness of less than about 10 microns.
Claim 13
Dependent Claim 27 words
The method of claim 1 wherein the source of said hexavalent chromium ion is sodium dichromate, potassium dichromate, ammonium dichromate, sodium chromate, potassium chromate or ammonium chromate.
Claim 14
Dependent Claim 23 words
The method of claim 1, wherein the baking is in an oxygen containing atmosphere at a temperature of at least about 150° C.
Claim 15
Dependent Claim 15 words
The method of claim 1, wherein said etching is by chemical etching or sputter etching.
Claim 16
Dependent Claim 33 words
The method of claim 1, wherein the removing of the non-silver image areas is by swelling or dissolving the binder layer remaining using an alkali solution, a hypochlorite solution or an acid solution.
Claim 17
Dependent Claim 24 words
The method of claim 1, wherein said bleaching of said silver image is with a solution containing hexavalent chromium ion and a mineral acid.
Claim 18
Dependent Claim 27 words
The method of claim 16, wherein the source of said hexavalent chromium ion is sodium dichromate, potassium dichromate, ammonium dichromate, sodium chromate, potassium chromate or ammonium chromate.
Claim 19
Dependent Claim 32 words
The method of claim 1, wherein in said bleaching said silver image is converted to a silver halide image and said method further comprises dissolving away said silver halide prior to heating.
Claim 20
Dependent Claim 28 words
The method of claim 1, wherein in said bleaching said silver is dissolved in a bleaching solution to result in image areas which do not contain silver halide.
Claim 21
Dependent Claim 35 words
The method of claim 1, wherein, said bleaching solution also contains halide ion, and said method additionally includes dissolving away silver halide formed during said bleaching prior to said heating in the presence of oxygen.
Claim 22
Dependent Claim 15 words
The method of claim 14, wherein said chemical etching is with an aqueous etching solution.
Claim 23
Dependent Claim 30 words
The method of claim 1, wherein said photographic light-sensitive material comprises a transparent support having thereon in order from the support a masking layer and a silver halide emulsion layer.
Claim 24
Dependent Claim 32 words
The method of claim 1 wherein said photographic light-sensitive material consists essentially of a transparent support having thereon in order from the support a masking layer and a silver halide emulsion layer.
Claim 25
Dependent Claim 31 words
The method of claim 14 wherein said photographic light-sensitive material consists essentially of a transparent support having thereon in order from the support masking layer and a silver halide emulsion layer.
Claim 26
Dependent Claim 32 words
The method of claim 21 wherein said photographic light-sensitive material consists essentially of a transparent support having thereon in order from the support a masking layer and a silver halide emulsion layer.

References Cited (Backward Citations)

US3474021A Cited
US3567447A Cited
US3561963A Cited
US3639125A Cited
US3765901A Cited
US3761260A Cited
US3674492A Cited
US3669665A Cited
US3870520A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-09-11 1982-03-13 1982-09-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-09-11 1986-03-13 1986-09-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-09-11 1990-03-13 1990-09-12 $7700.00 Window Closed / Lapsed

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