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US4112037A Expired / Lapsed US ⏱️ 0.0 years remaining

Process of making air filter fabric

Assignee: Albany International Corp
•
Filing: 1977-01-31
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Granted: 1978-09-05
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Expires: 1997-01-31
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Abstract

Abstract The disclosure is of a method of making air filter fabrics from non-woven, thermoplastic, synthetic polymeric resin, staple textile fibers and of the fabrics so made. The method comprises providing a non-woven web of the fibers, coating the fibers with a fiber stabilizing agent, pressing the fibers together so as to rupture the film at cross-over points and fusing the fibers together at the sites of the ruptured film. The product filter fabrics are characterized by controlled high permeability, strength, wear resistance, dimensional stability, lint free surfaces and advantageous particle release properties.

Inventors

  • 👤 Roy B. Parker
  • 👤 Richard R. Saindon

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 20:02
CPC Classifications
B; B01; B01D; B01D39/00; B01D39/08; B01D39/083; B01D39/14; B01D39/16; B01D39/1607; B01D39/1623; D; D04; D04H; D04H1/00; D04H1/40; D04H1/44; D04H1/46; D04H1/48; D04H1/54; D04H1/58; D04H1/587; D04H1/64; B01D2239/00; B01D2239/04; B01D2239/0457; B01D2239/0464; B01D2239/0471; B01D2239/0492; B01D2239/06; B01D2239/065; B01D2239/0659

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 100 words
A process for making an air filter fabric which comprises; providing a non-woven web of thermoplastic, fusable, synthetic polymeric resin, staple fibers; coating the fibers with a film of a compatible fiber stabilizing agent; pressing the coated fibers together so as to rupture said film at fiber cross-over points; and fusing the fibers together at said cross-over points while the coating remains intact at unruptured points, whereby the fundamental shape, geometry or configuration of the staple fibers is not altered to any significant degree and there is no significant reduction in pore size or air permeability of the filter fabric.
Claim 2
Dependent Claim 100 words
A process for making an air filter fabric which comprises; providing a non-woven web of thermoplastic, fusable, synthetic polymeric resin, staple fibers; coating the fibers with a film of a compatible fiber stabilizing agent; pressing the coated fibers together so as to rupture said film at fiber cross-over points; and fusing the fibers together at said cross-over points while the coating remains intact at unruptured points, whereby the fundamental shape, geometry or configuration of the staple fibers is not altered to any significant degree and there is no significant reduction in pore size or air permeability of the filter fabric.
Claim 3
Dependent Claim 18 words
A process according to claim 1 wherein said film is removed following the fusing of said fibers together.
Claim 4
Dependent Claim 103 words
A process for making an air filter fabric, which comprises; providing a non-woven, needled web of polypropylene and staple fibers; coating the fibers with a film of polydimethylsiloxane in solvent; drying said film by driving off said solvent; applying heat and pressure to the web of coated fibers whereas said fibers are fused at cross-over points while the coating remains intact at unruptured points, whereby the fundamental shape, geometry or configuration of the staple fibers is not altered to any significant degree and there is no significant reduction in the pore sizes or air permeability of the filter fabric; and removing said coating.
Claim 5
Dependent Claim 103 words
A process for making an air filter fabric, which comprises; providing a non-woven, needled web of polypropylene and staple fibers; coating the fibers with a film of polydimethylsiloxane in solvent; drying said film by driving off said solvent; applying heat and pressure to the web of coated fibers whereas said fibers are fused at cross-over points while the coating remains intact at unruptured points, whereby the fundamental shape, geometry or configuration of the staple fibers is not altered to any significant degree and there is no significant reduction in the pore sizes or air permeability of the filter fabric; and removing said coating.

References Cited (Backward Citations)

CA526304A Cited
US2497117A Cited
US3947537A Cited
US3895151A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-09-04 1982-03-06 1982-09-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-09-04 1986-03-06 1986-09-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-09-04 1990-03-06 1990-09-05 $7700.00 Window Closed / Lapsed

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