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US4109461A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for operating internal combustion engine

Assignee: Toyota Central R&D Labs Inc
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Filing: 1976-04-07
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Granted: 1978-08-29
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Expires: 1996-04-07
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Abstract

Abstract This invention relates to a method of operating an internal combustion engine which comprises placing a reaction cylinder filled with a catalyst for partially oxidizing a hydrocarbon-base fuel within an exhaust gas passage, feeding a mixture gas consisting of hydrocarbons and a gas which contains oxygen of a quantity providing an "oxygen-to-carbon ratio" of 0.3 to 1.2 into the reaction cylinder, partially oxidizing the hydrocarbons into a reformed gas which consists essentially of H2 and CO in the temperature range of 800 DEG to 1200 DEG C., mixing the reformed gas and a gas containing oxygen of a quantity providing "an excess oxygen ratio" of 1.1 to 2.0, and feeding this mixed gas into an intake manifold of the internal combustion engine.

Inventors

  • 👤 Yoshiyasu Fujitani
  • 👤 Hideaki Muraki

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 05:18
CPC Classifications
F; F02; F02M; F02M27/00; F02M27/02

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 316 words
A method of operating an internal combustion engine comprising the steps of: placing a reaction cylinder within a passage of exhaust gases being exhausted from an internal combustion engine in sealing relation therewith for the purpose of imparting heat produced in said reaction cylinder to said exhaust gases being exhausted from the engine, said reaction cylinder being filled with a rhodium catalyst for use in partially oxidizing hydrocarbons; feeding into said reaction cylinder a mixture gas consisting of a hydrocarbon-base fuel and gas which contains oxygen of a quantity providing an oxygen-to-carbon ratio of 0.3 to 1.2; partially oxidizing said fuel into a reformed gas for lean burn which contains 4.3 to 19.3% of hydrogen, 12.4 to 22.6% of carbon monoxide and 1.0 to 2.4% of methane in a temperature range of 800° C. to 1200° C. to produce reaction heat for maintaining said reaction cylinder in said temperature range; mixing said reformed gas and a gas containing oxygen of a quantity providing an excess oxygen ratio of 1.1 to 2.0 to obtain a lean mixture gas for lean burn; feeding said lean mixture gas into said internal combustion engine to operate the engine under such a lean mixture condition as to lower the quantity of nitrogen oxide produced in the exhaust gases; exhausting exhaust gases to said passage of exhaust gases, which gases contain inflammable gases such as carbon monoxide and hydrocarbon produced due to said lean burn; and heating said exhaust gases during their passing through said passage of exhaust gases to burn said inflammable gases residual in said exhaust gases by heat from the reaction cylinder which is placed within said passage of exhaust gases and which is maintained in said temperature range of 800° C. to 1200° C.; whereby pure exhaust gases can be discharged into the atmosphere containing minimal amounts of harmful gases such as nitrogen oxide, carbon monoxide and hydrocarbons.
Claim 2
Independent Claim 316 words
A method of operating an internal combustion engine comprising the steps of: placing a reaction cylinder within a passage of exhaust gases being exhausted from an internal combustion engine in sealing relation therewith for the purpose of imparting heat produced in said reaction cylinder to said exhaust gases being exhausted from the engine, said reaction cylinder being filled with a rhodium catalyst for use in partially oxidizing hydrocarbons; feeding into said reaction cylinder a mixture gas consisting of a hydrocarbon-base fuel and gas which contains oxygen of a quantity providing an oxygen-to-carbon ratio of 0.3 to 1.2; partially oxidizing said fuel into a reformed gas for lean burn which contains 4.3 to 19.3% of hydrogen, 12.4 to 22.6% of carbon monoxide and 1.0 to 2.4% of methane in a temperature range of 800° C. to 1200° C. to produce reaction heat for maintaining said reaction cylinder in said temperature range; mixing said reformed gas and a gas containing oxygen of a quantity providing an excess oxygen ratio of 1.1 to 2.0 to obtain a lean mixture gas for lean burn; feeding said lean mixture gas into said internal combustion engine to operate the engine under such a lean mixture condition as to lower the quantity of nitrogen oxide produced in the exhaust gases; exhausting exhaust gases to said passage of exhaust gases, which gases contain inflammable gases such as carbon monoxide and hydrocarbon produced due to said lean burn; and heating said exhaust gases during their passing through said passage of exhaust gases to burn said inflammable gases residual in said exhaust gases by heat from the reaction cylinder which is placed within said passage of exhaust gases and which is maintained in said temperature range of 800° C. to 1200° C.; whereby pure exhaust gases can be discharged into the atmosphere containing minimal amounts of harmful gases such as nitrogen oxide, carbon monoxide and hydrocarbons.
Claim 3
Dependent Claim 22 words
The method of claim 1, wherein said hydrocarbon-base fuel is selected from the group consisting of gasoline, naphtha and medium grade oil.
Claim 4
Dependent Claim 18 words
The method of claim 1, wherein said reformed gas contains methane, ethylene, propylene, butylene and a mixture thereof.
Claim 5
Dependent Claim 36 words
The method of claim 1, wherein said gas which contains oxygen of a quantity providing an oxygen-to-carbon ratio of 0.3 to 1.2 is selected from the group consisting of oxygen gas, air and a mixture thereof.
Claim 6
Dependent Claim 36 words
The method of claim 1, wherein said gas containing oxygen of a quantity providing an excess oxygen ratio of 1.1 to 2.0 is selected from the group consisting of oxygen gas, air, and a mixture thereof.

References Cited (Backward Citations)

US3855980A Cited
US3918412A Cited
US3732696A Cited
US3828736A Cited
US3915125A Cited
US3871838A Cited
US3976034A Cited
US3955538A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-08-28 1982-02-27 1982-08-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-08-28 1986-02-27 1986-08-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-08-28 1990-02-27 1990-08-29 $7700.00 Window Closed / Lapsed

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