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US4085073A Expired / Lapsed US ⏱️ 0.0 years remaining

Styrene polymer foam and the preparation thereof

Assignee: Dow Chemical Co
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Filing: 1976-11-02
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Granted: 1978-04-18
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Expires: 1996-11-02
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Abstract

Abstract Stable medium density large cell size styrene polymer foam is extruded in large sections employing as blowing agents: chlorofluoromethane, bromochlorodifluoromethane alone or in admixture with minor quantities of other halogen containing carbon compounds to provide machinable foams of good dimensional stability.

Inventors

  • 👤 Kyung W. Suh
  • 👤 Graydon Wayne Killingbeck

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 17:57
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/04; C08J9/12; C08J9/14; C08J9/143; C08J9/144; C08J2325/00; Y; Y10; Y10S; Y10S264/00; Y10S264/05

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 176 words
An alkenyl aromtic thermoplastic synthetic resinous elongate foam body having a machine direction and a transverse direction, the body defining a plurality of closed noninterconnecting gas containing cells therein, the cells having an average cell size of from about 1.2 to 3 millimeters, the foam body being a generally uniform cellular structure and being without discontinuities, being without substantial variation in average cell size when cell size is measured by averaging cell diameter across the minimum cross-sectional dimension of the body, the elongate body having a cross-sectional area of at least 18 square inches and having a minimum cross-sectional dimension of at least one inch, the foam body having a water vapor permeability not greater than 1.8 perm inches, a density of from about 1.4 to about 5 pounds per cubic foot the body being a continuous hardened thermoplastic gel with the further limitation that the cells contain a blowing agent having as a major component thereof at least 70 weight percent of a member selected from the group consisting of chlorofluoromethane, bromochlorodifluoromethane, and mixtures thereof.
Claim 2
Dependent Claim 176 words
An alkenyl aromtic thermoplastic synthetic resinous elongate foam body having a machine direction and a transverse direction, the body defining a plurality of closed noninterconnecting gas containing cells therein, the cells having an average cell size of from about 1.2 to 3 millimeters, the foam body being a generally uniform cellular structure and being without discontinuities, being without substantial variation in average cell size when cell size is measured by averaging cell diameter across the minimum cross-sectional dimension of the body, the elongate body having a cross-sectional area of at least 18 square inches and having a minimum cross-sectional dimension of at least one inch, the foam body having a water vapor permeability not greater than 1.8 perm inches, a density of from about 1.4 to about 5 pounds per cubic foot the body being a continuous hardened thermoplastic gel with the further limitation that the cells contain a blowing agent having as a major component thereof at least 70 weight percent of a member selected from the group consisting of chlorofluoromethane, bromochlorodifluoromethane, and mixtures thereof.
Claim 3
Dependent Claim 18 words
The foam body of claim 1 wherein the average cell size is from about 1.4 to 2.6 millimeters.
Claim 4
Dependent Claim 12 words
The foam body of claim 1 wherein the blowing agent comprises chlorofluoromethane.
Claim 5
Dependent Claim 11 words
The body of claim 1 wherein the blowing agent comprises bromochlorodifluoromethane.
Claim 6
Dependent Claim 14 words
The body of claim 1 wherein the alkenyl aromatic synthetic resinous body comprises polystyrene.
Claim 7
Dependent Claim 43 words
The body of claim 1 wherein the blowing agent is selected from the group consisting of: a. 75-100% Chlorofluoromethane/0-25% 1,1-Difluoro-1-chloroethane b. 75-100% Chlorofluoromethane/0-25% Chlorodifluoromethane c. 85-100% Chlorofluoromethane/0-15% 1,1-Difluoroethane d. 75-100% Chlorofluoromethane/0-25% Dichlorodifluoromethane e. 70-100% Chlorofluoromethane/0-30% Bromochlorodifluoromethane f. 75-100% Chlorofluoromethane/0-25% Dichlorotetrafluoroethane and mixtures thereof.
Claim 8
Dependent Claim 167 words
A foamed polystyrene elongate body having a machine direction and a transverse direction, the body defining a plurality of closed noninterconnecting gas containing cells therein, the cells having an average cell size of from about 1.2 to 3 millimeters, the foamed body being a generally uniform cellular structure, being without discontinuities, being without substantial variations in average cell size when cell size is measured by average cell diameter across the minimum cross-sectional dimension of the body, the body having a cross-sectional area of at least 18 square inches and having a minimum cross-sectional dimension of at least one inch, the body having a water vapor permeability not greater than 1.8 perm inches, a density of from about 1.4 to 5 pounds per cubic foot the body being a continuous hardened thermoplastic gel with the further limitations that the cells contain a blowing agent having a major component thereof at least 70 weight percent of a member selected from the group consisting of chlorofluoromethane, bromochlorodifluoromethane, and mixtures thereof.
Claim 9
Dependent Claim 167 words
A foamed polystyrene elongate body having a machine direction and a transverse direction, the body defining a plurality of closed noninterconnecting gas containing cells therein, the cells having an average cell size of from about 1.2 to 3 millimeters, the foamed body being a generally uniform cellular structure, being without discontinuities, being without substantial variations in average cell size when cell size is measured by average cell diameter across the minimum cross-sectional dimension of the body, the body having a cross-sectional area of at least 18 square inches and having a minimum cross-sectional dimension of at least one inch, the body having a water vapor permeability not greater than 1.8 perm inches, a density of from about 1.4 to 5 pounds per cubic foot the body being a continuous hardened thermoplastic gel with the further limitations that the cells contain a blowing agent having a major component thereof at least 70 weight percent of a member selected from the group consisting of chlorofluoromethane, bromochlorodifluoromethane, and mixtures thereof.
Claim 10
Dependent Claim 18 words
The foam body of claim 7 wherein the average cell size is from about 1.4 to 2.6 millimeters.
Claim 11
Dependent Claim 12 words
The foam body of claim 7 wherein the blowing agent comprises chlorofluoromethane.
Claim 12
Dependent Claim 11 words
The body of claim 7 wherein the blowing agent comprises bromochlorodifluoromethane.
Claim 13
Dependent Claim 14 words
The body of claim 7 wherein the alkenyl aromatic synthetic resinous body comprises polystyrene.
Claim 14
Dependent Claim 43 words
The body of claim 7 wherein the blowing agent is selected from the group consisting of: a. 75-100% Chlorofluoromethane/0-25% 1,1-Difluoro-1-chloroethane b. 75-100% Chlorofluoromethane/0-25% Chlorodifluoromethane c. 85-100% Chlorofluoromethane/0-15% 1,1-Difluoroethane d. 75-100% Chlorofluoromethane/0-25% Dichlorodifluoromethane e. 70-100% Chlorofluoromethane/0-30% Bromochlorodifluoromethane f. 75-100% Chlorofluoromethane/0-25% Dichlorotetrafluoroethane and mixtures thereof.

References Cited (Backward Citations)

US3449268A Cited
US3960792A Cited
US3766099A Cited
US3900433A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-04-17 1981-10-17 1982-04-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-04-17 1985-10-17 1986-04-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-04-17 1989-10-17 1990-04-18 $7700.00 Window Closed / Lapsed

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