Controlling the manganese to sulfur ratio during the processing for high permeability silicon steel

Claim 2

A process for producing electromagnetic silicon steel having a cube-on-edge orientation and a permeability of at least 1870 (G/O e ) at 10 oersteds, which comprises the steps of: preparing a melt of silicon steel consisting essentially of, by weight, 0.02 to 0.06% carbon, 0.015 to 0.15% manganese, 0.01 to 0.05% sulfur, 0.0006 to 0.0018% boron, up to 0.0100% nitrogen, 2.5 to 4.0% silicon, up to 1.0% copper, no more than 0.008% aluminum, balance iron, said manganese and sulfur being such so as to result in the formation of a hot rolled band having a manganese to sulfur ratio of at least 1.83; casting said steel; hot rolling said steel to a band having a thickness of from about 0.050 to about 0.120 inch and a manganese to sulfur ratio of at least 1.83; cold rolling said steel from said thickness to a final gage no greater than 0.020 inch without an intermediate anneal between cold rolling passes; decarburizing said steel; and final texture annealing said steel, said steel having less than 0.006% sulfur in solute form at the start of said annealing; said manganese to sulfur ratio being maintained at a level of at least 1.83 through said processing; said texture annealed steel having a permeability of at least 1870 (G/O e ) at 10 oersteds.

Claim 3

A process according to claim 1, wherein said melt has at least 0.0008% boron.

Claim 4

A process according to claim 2, wherein said melt has between 0.3 and 1.0% copper.

Claim 5

A process according to claim 3, wherein said melt has in excess of 0.5% copper.

Claim 6

A process according to claim 2, wherein the oriented silicon steel has a permeability of at least 1900 (G/O e ) at 10 oersteds.

Claim 7

A process according to claim 2, wherein the oriented silicon steel has a core loss of no more than 0.700 watts per pound at 17 kilogauss.

Claim 8

A process according to claim 2, including the step of preparing a coil from said steel, and wherein each end of said coil has a permeability of at least 1870 (G/O e ) at 10 oersteds and a core loss of no more than 0.700 watts per pound at 17 kilogauss.

Claim 9

A process according to claim 1, wherein said hot rolled band has a manganese to sulfur ratio in excess of 2.1.

Claim 10

A process for producing electromagnetic silicon steel having a cube-on-edge orientation and a permeability of at least 1870 (G/O e ) at 10 oersteds, which comprises the steps of: preparing a melt of silicon steel consisting essentially of by weight, 0.02 to 0.06% carbon, 0.015 to 0.15% manganese, 0.01 to 0.05% of material from the group consisting of sulfur and selenium, 0.0006 to 0.0018% boron, up to 0.0100% nitrogen, 2.5 to 4.0% silicon, up to 1.0% copper, no more than 0.008% aluminum, balance iron, said manganese and sulfur and/or selenium being such so as to result in the formation of a hot rolled band having a manganese to sulfur plus selenium ratio of at least 1.83; casting said steel; hot rolling said steel to a band having a thickness of from about 0.050 to about 0.120 inch and a manganese to sulfur plus selenium ratio of at least 1.83; cold rolling said steel from said thickness to a final gage no greater than 0.020 inch without an intermediate anneal between cold rolling passes; decarburizing said steel; and final texture annealing said steel, said steel having less than 0.006% sulfur in a solute form at the start of said annealing; said manganese to sulfur plus selenium ratio being maintained at a lever of at least 1.83 through said processing; said texture annealed steel having a permeability of at least 1870 (G/O e ) at 10 oersteds.

Claim 11

A process for producing electromagnetic silicon steel having a cube-on-edge orientation and a permeability of at least 1870 (G/O e ) at 10 oersteds, which comprises the steps of: preparing a melt of silicon steel consisting essentially of by weight, 0.02 to 0.06% carbon, 0.015 to 0.15% manganese, 0.01 to 0.05% of material from the group consisting of sulfur and selenium, 0.0006 to 0.0018% boron, up to 0.0100% nitrogen, 2.5 to 4.0% silicon, up to 1.0% copper, no more than 0.008% aluminum, balance iron, said manganese and sulfur and/or selenium being such so as to result in the formation of a hot rolled band having a manganese to sulfur plus selenium ratio of at least 1.83; casting said steel; hot rolling said steel to a band having a thickness of from about 0.050 to about 0.120 inch and a manganese to sulfur plus selenium ratio of at least 1.83; cold rolling said steel from said thickness to a final gage no greater than 0.020 inch without an intermediate anneal between cold rolling passes; decarburizing said steel; and final texture annealing said steel, said steel having less than 0.006% sulfur in a solute form at the start of said annealing; said manganese to sulfur plus selenium ratio being maintained at a lever of at least 1.83 through said processing; said texture annealed steel having a permeability of at least 1870 (G/O e ) at 10 oersteds.

Claim 12

A process according to claim 9, wherein said melt has at least 0.0008% boron.

Claim 13

A process according to claim 9, wherein said melt has between 0.3 and 1.0% copper.

Claim 14

A process according to claim 9, wherein said hot rolled band has a manganese to sulfur plus selenium ratio in excess of 2.1.

Claim 15

A cube-on-edge oriented silicon steel having a permeability of at least 1870 (G/O e ) at 10 oersteds, and made in accordance with the process of claim 2.

Claim 16

A cube-on-edge oriented silicon steel having a permeability of at least 1870 (G/O e ) at 10 oersteds, and made in accordance with the process of claim 10.