US3957546A
Expired / Lapsed
US
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Method of producing oriented silicon-iron sheet material with boron and nitrogen additions
Assignee: General Electric Co
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Filing: 1975-06-09
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Granted: 1976-05-18
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Expires: 1995-06-09
Abstract
Abstract Silicon-iron sheet products of excellent magnetic properties can be produced by providing a hot-rolled band containing a small but critical amount of boron in critical proportion to the nitrogen content of the metal in which the manganese to sulfur ratio is less than 1.8, cold rolling the band directly to final thickness, and then heat treating the cold-rolled product to cause secondary recrystallization.
Inventors
- 👤 Howard C. Fiedler
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-04 09:18
CPC Classifications
H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/12; H01F1/14; H01F1/147; H01F1/14766; H01F1/14775; C; C21; C21D; C21D8/00; C21D8/12; C22; C22C; C22C38/00; C22C38/02
Claims Analysis
Total Claims: 14
Claim 1
Independent Claim
144 words
The method of producing grain-oriented silicon-iron sheet which comprises the steps of providing a silicon-iron melt containing 2.2 to 4.5 per cent silicon, amounts of manganese and sulfur within a ratio of manganese to sulfur less than 1.8, between about three and 35 parts per million of boron, and between about 30 and 70 parts per million nitrogen in the ratio to boron of one to 15 parts per part of boron, casting the melt to form an ingot, hot rolling the ingot to produce an elongated sheet-like body, heat treating the said hot-rolled body to effect at least partial recrystallization, cold rolling the said hot-rolled body and reducing its thickness to final gauge thickness without reheating the cold-worked sheet, and thereater subjecting the cold-worked sheet to a final heat treatment to decarburize it and to develop (110) [001] secondary recrystallization texture in it.
Claim 2
Independent Claim
144 words
The method of producing grain-oriented silicon-iron sheet which comprises the steps of providing a silicon-iron melt containing 2.2 to 4.5 per cent silicon, amounts of manganese and sulfur within a ratio of manganese to sulfur less than 1.8, between about three and 35 parts per million of boron, and between about 30 and 70 parts per million nitrogen in the ratio to boron of one to 15 parts per part of boron, casting the melt to form an ingot, hot rolling the ingot to produce an elongated sheet-like body, heat treating the said hot-rolled body to effect at least partial recrystallization, cold rolling the said hot-rolled body and reducing its thickness to final gauge thickness without reheating the cold-worked sheet, and thereater subjecting the cold-worked sheet to a final heat treatment to decarburize it and to develop (110) [001] secondary recrystallization texture in it.
Claim 3
Dependent Claim
39 words
The method of claim 1 in which the melt contains less than 0.01 per cent sulfur, less than 0.01 per cent manganese, and in which from five to 25 parts per million of boron are added to the melt.
Claim 4
Dependent Claim
38 words
The method of claim 1 in which the melt contains about 0.03 per cent sulfur and about 0.03 per cent manganese, and in which from five to 15 parts per million of boron are added to the melt.
Claim 5
Dependent Claim
46 words
The method of claim 1 in which the sulfur content of the melt is about 0.04 per cent and the manganese content of the melt is about 0.04 per cent and in which five to 15 parts per million of boron are added to the melt.
Claim 6
Dependent Claim
41 words
The method of claim 1 in which the manganese and sulfur content of the melt are about 0.05 per cent and 0.05 per cent, respectively, and in which five to 10 parts per million of boron are added to the melt.
Claim 7
Independent Claim
196 words
The method of producing grain-oriented silicon-iron sheet which comprises the steps of providing a silicon-iron melt containing 22 to 4.5 per cent silicon, additionally containing sulfur in amount from 0.002 to 0.05 per cent or selenium in amount from 0.002 to 0.05 per cent or sulfur and selenium in aggregate amount within the range of 0.002 to 0.05 per cent, and additionally containing 0.002 to 0.09 per cent manganese in an amount in the ratio to sulfur or to selenium or selenium plus sulfur of less than 1.8, and containing between 30 and 70 parts per million nitrogen, and finally containing incidental impurities and the balance consisting of iron, adding from three to 35 parts per million of boron to the melt and thereby establishing a nitrogen to boron ratio in the melt of one to fifteen parts of nitrogen per part of boron, casting and hot rolling to form an elongated sheet-like body, heat treating the said body to effect at least partial recrystallization, cold rolling directly to final desired thickness without reheating the cold-worked sheet, and finally heat treating the resulting sheet product to decarburize and develop (110) [001] secondary recrystallization texture in it.
Claim 8
Independent Claim
196 words
The method of producing grain-oriented silicon-iron sheet which comprises the steps of providing a silicon-iron melt containing 22 to 4.5 per cent silicon, additionally containing sulfur in amount from 0.002 to 0.05 per cent or selenium in amount from 0.002 to 0.05 per cent or sulfur and selenium in aggregate amount within the range of 0.002 to 0.05 per cent, and additionally containing 0.002 to 0.09 per cent manganese in an amount in the ratio to sulfur or to selenium or selenium plus sulfur of less than 1.8, and containing between 30 and 70 parts per million nitrogen, and finally containing incidental impurities and the balance consisting of iron, adding from three to 35 parts per million of boron to the melt and thereby establishing a nitrogen to boron ratio in the melt of one to fifteen parts of nitrogen per part of boron, casting and hot rolling to form an elongated sheet-like body, heat treating the said body to effect at least partial recrystallization, cold rolling directly to final desired thickness without reheating the cold-worked sheet, and finally heat treating the resulting sheet product to decarburize and develop (110) [001] secondary recrystallization texture in it.
Claim 9
Dependent Claim
38 words
The method of claim 6 in which the metal melt contains 0.033 per cent manganese, 0.019 per cent selenium, and 0.005 per cent sulfur, and in which five parts per million of boron were added to the melt.
Claim 10
Independent Claim
131 words
The method of producing grain oriented silicon-iron sheet which comprises the steps of providing a hot-rolled band of intermediate thickness containing 2.2 to 4.5 per cent silicon, between three and 35 parts per million of boron, between 30 and 70 parts per million of nitrogen in the ratio of boron of one to 15 parts per part of boron, and amounts of manganese and sulfur within a ratio of manganese to sulfur less than 1.8, heat treating the hot-rolled band to effect at least partial recrystallization of the charcteristic elongated hot-rolled band grain structure, cold rolling the hot-rolled band and reducing it to final gauge thickness without reheating the metal, and thereafter subjecting the resulting cold-worked sheet to a final heat treatment to develop (110) [001] secondary recrystallization texture in it.
Claim 11
Independent Claim
131 words
The method of producing grain oriented silicon-iron sheet which comprises the steps of providing a hot-rolled band of intermediate thickness containing 2.2 to 4.5 per cent silicon, between three and 35 parts per million of boron, between 30 and 70 parts per million of nitrogen in the ratio of boron of one to 15 parts per part of boron, and amounts of manganese and sulfur within a ratio of manganese to sulfur less than 1.8, heat treating the hot-rolled band to effect at least partial recrystallization of the charcteristic elongated hot-rolled band grain structure, cold rolling the hot-rolled band and reducing it to final gauge thickness without reheating the metal, and thereafter subjecting the resulting cold-worked sheet to a final heat treatment to develop (110) [001] secondary recrystallization texture in it.
Claim 12
Independent Claim
130 words
The method of producing grain oriented silicon-iron sheet which comprises the steps of providing a hot-rolled band of intermediate thickness containing 2.2 to 4.5 per cent silicon, between three and 35 parts per million of boron, between 30 and 70 parts per million of nitrogen in the ratio to boron of one to fifteen parts per part of boron, and between 0.002 and 0.10 per cent manganese and less than about 0.06 per cent sulfur, heat treating the hot-rolled band to effect at least partial recrystallization of the characteristic elongated hot-rolled band grain structure, cold rolling the hot-rolled band and reducing it to final gauge thickness without reheating the metal, and thereafter subjecting the resulting cold-worked sheet to a final heat treatment to develop (110)[001] secondary recrystallization texture in it.
Claim 13
Independent Claim
130 words
The method of producing grain oriented silicon-iron sheet which comprises the steps of providing a hot-rolled band of intermediate thickness containing 2.2 to 4.5 per cent silicon, between three and 35 parts per million of boron, between 30 and 70 parts per million of nitrogen in the ratio to boron of one to fifteen parts per part of boron, and between 0.002 and 0.10 per cent manganese and less than about 0.06 per cent sulfur, heat treating the hot-rolled band to effect at least partial recrystallization of the characteristic elongated hot-rolled band grain structure, cold rolling the hot-rolled band and reducing it to final gauge thickness without reheating the metal, and thereafter subjecting the resulting cold-worked sheet to a final heat treatment to develop (110)[001] secondary recrystallization texture in it.
Claim 14
Dependent Claim
48 words
The method of claim 9 in which the ratio of manganese to sulfur in the cold-worked sheet is greater than 1.8, and in which the sulfur content of the said sheet is increased during the final heat treatment to reduce the manganese to sulfur ratio below about 1.8.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1979-05-18 | 1979-11-17 | 1980-05-18 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1983-05-18 | 1983-11-17 | 1984-05-18 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1987-05-18 | 1987-11-17 | 1988-05-18 | $7700.00 | Window Closed / Lapsed |