Bipolar electrode and method for constructing same

Claim 2

A bipolar electrode, comprising: an anodic member having a first face and a second face; a cathodic member having a first face and a second face, the second face of the cathodic member generally facing the second face of the anodic member and being spaced a distance therefrom; a fastener assembly disposed between the anodic member and the cathodic member, having a portion connected to the second face of the anodic member and another portion connected to the second face of the cathodic member, the fastener assembly mechanically connecting the anodic member and the cathodic member in a fastened position and having a portion constructed of an electrically conductive material electrically connecting the anodic member and the cathodic member in series in a fastened position of the fastener assembly; and seal means having a portion engaging the anodic member and a portion engaging the cathodic member forming a seal between the cathodic member and the anodic member to substantially seal electrolyte from a portion of the space between the anodic member and the cathodic member.

Claim 3

The bipolar electrode of claim 1 defined further to include a plurality of fastener assemblies, each fastener assembly disposed between the anodic member and the cathodic member, having a portion connected to the second face of the anodic member and another portion connected to the second face of the cathodic member, each fastener assembly mechanically connecting and establishing electrical continuity between the anodic member and the cathodic member, the fastener assemblies being spaced to establish a substantially uniform current density on the anodic member and the cathodic member.

Claim 4

The bipolar electrode of claim 1 wherein the fastener assembly is defined further as maintaining the spaced relationship between the anodic member and the cathodic member preventing contacting engagement between the second face of the anodic member and the second face of the cathodic member.

Claim 5

The bipolar electrode of claim 1 wherein the fastener assembly is defined further to include: a first fastener element having a portion connected to the second face of the anodic member; and a second fastener element having a portion connected to the second face of the cathodic member, the second fastener element being connectable to the first fastener element, the second fastener element being connected to the first fastener element in the fastened position of the fastener assembly.

Claim 6

The bipolar electrode of claim 4 wherein the first fastener element includes a portion engageable with a portion of the second fastener element limiting the movement of the second fastener element in a direction generally toward the anodic member and spacing the second fastener element a distance from the anodic member, thereby preventing contacting engagement between the second fastener element and the anodic member.

Claim 7

The bipolar electrode of claim 4 wherein the second fastener element includes a portion engageable with a portion of the first fastener element limiting the movement of the first fastener element in a direction generally toward the cathodic member and spacing the first fastener element a distance from the cathodic member, thereby preventing contacting engagement between the first fastener element and the cathodic member.

Claim 8

The bipolar electrode of claim 4 wherein the anodic member comprises a titanium metal having a coating of a material forming an anodic surface on the first face of the anodic member; and wherein the first fastener element is constructed of a material comprising a titanium metal, the first fastener element being spaced a distance from the second face of the cathodic member for substantially reducing the possibility of hydrogen attacking the anodic member when utilizing the bipolar electrode in an electrolysis application having an electrolyte reacting with the cathodic member to form hydrogen.

Claim 9

The bipolar electrode of claim 7 wherein the material forming the anodic surface on the anodic member is defined further as being a noble metal selected from the group consisting of platinum, iridium, platinum-iridium, rubidium, ruthenium, osmium and oxides thereof.

Claim 10

The bipolar electrode of claim 7 wherein the second fastener element includes a portion constructed of copper, the portion constructed of copper contacting a portion of the first fastener element establishing electrical continuity therebetween.

Claim 11

The bipolar electrode of claim 4 wherein the second fastener element is defined further as being threadedly connectable to the first fastener element.

Claim 12

The bipolar electrode of claim 4 wherein the second fastener element is defined further as being slidingly connectable to the first fastener element.

Claim 13

The bipolar electrode of claim 1 wherein the fastener assembly is defined further to include: a first fastener element having a portion connected to the second face of one of the anodic member and the cathodic member; a second fastener element having a portion connected to the second face of the one of the cathodic member and the anodic member, opposite the one of the cathodic member and the anodic member having the first fastener element connected thereto, a portion of the second fastener element being connectable to a portion of the first fastener element, the second fastener element being connected to the first fastener element in the fastened position of the fastener assembly.

Claim 14

The bipolar electrode of claim 12 wherein the first fastener element is defined further to include: a first base connected to the second face of the one of the anodic member and the cathodic member having the first fastener element connected thereto, the first base having an upper surface and a lower surface, the lower surface of the first base being positioned generally near the second face of the one of the anodic member and the cathodic member having the first fastener element connected thereto and the upper surface of the first base being spaced a distance from the second face of the one of the anodic member and the cathodic member having the first fastener element connected thereto; and wherein the second fastener element is defined further to include: a second base connected to the second face of the one of the anodic member and the cathodic member having the second fastener element connected thereto, the second base having an upper surface and a lower surface, the lower surface of the second base being positioned generally near the second face of the one of the anodic member and the cathodic member having the second fastener element connected thereto and the upper surface of the second base being spaced a distance from the second face of the one of the anodic member and the cathodic member having the second fastener element connected thereto, the second base being connectable to the first base in a fastened position of the fastener assembly.

Claim 15

The bipolar electrode of claim 13 wherein the first fastener element is connected to the anodic member and the second fastener element is connected to the cathodic member; and wherein the first base includes a portion engageable with a portion of the second fastener element limiting the movement of the second fastener element and the cathodic member connected thereto in a direction generally toward the second face of the anodic member and spacing the second fastener element and the cathodic member connected thereto a distance from the second face of the anodic member.

Claim 16

The bipolar electrode of claim 13 wherein the first fastener element is connected to the anodic member and the second fastener element is connected to the cathodic member; and wherein the first base includes a portion engageable with a portion of the second fastener assembly limiting the movement of the first fastener element and the anodic member connected thereto in a direction generally toward the second face of the cathodic member and spacing the first fastener element and the anodic member connected thereto a distance from the second face of the cathodic member.

Claim 17

The bipolar electrode of claim 13 wherein the second base includes a recess formed in the upper surface thereof extending a distance into the second base generally toward the lower surface of the second base; and wherein the first fastener element includes: a rod, having an outer peripheral surface and opposite ends, one end of the rod connected to the upper surface of the first base and extending a distance therefrom, the rod being insertable into the recess formed in the second base and a portion of the rod engaging a portion of the second base for connecting the first and the second bases.

Claim 18

The bipolar electrode of claim 16 wherein the recess in the second base is defined further as being shaped to receive the rod and to establish a force-fit between the rod and the second base in the fastened position with the rod inserted into the recess formed in the second base.

Claim 19

The bipolar electrode of claim 13 wherein the first fastener element is defined further to include: a first threaded member having opposite ends, one end of the threaded member being connected to the upper surface of the first base and the first threaded member extending a distance from the upper surface of the first base; and wherein the second fastener element is defined further to include: a second threaded member having opposite ends, one end of the second threaded member being connected to the upper surface of the second base and the second threaded member extending a distance from the upper surface of the second base; and wherein the fastener assembly is defined further to include: a nipple having opposite ends and a threaded opening formed in each of the opposite ends, each threaded opening extending a distance generally through the nipple, the first threaded member being disposed a distance through the threaded opening formed in one end of the nipple and the nipple threadedly engaging the first threaded member, the second threaded member being disposed a distance through the threaded opening formed in the end of the nipple, opposite the end of the nipple having the first threaded member disposed therethrough, and the nipple threadedly engaging the second threaded member, the first and the second fastener elements being connected in the fastened position via the threaded engagement between the nipple and the first and the second threaded members.

Claim 20

The bipolar electrode of claim 18 wherein the first fastener element is connected to the anodic member and wherein the second fastener element is connected to the cathodic member and wherein the first base includes a portion engaging one end of the nipple limiting the movement of the second fastener element and the cathodic member connected thereto in a direction generally toward the second face of the anodic member and spacing the second fastener element and the cathodic member connected thereto a distance from the second face of the anodic member.

Claim 21

The bipolar electrode of claim 18 wherein the first fastener element is connected to the anodic member and wherein the second fastener element is connected to the cathodic member and wherein the second base includes a portion engaging one end of the nipple limiting the movement of the first fastener element and the anodic member connected thereto in a direction generally toward the second face of the cathodic member and spacing the first fastener element and the anodic member connected thereto a distance from the second face of the cathodic member.

Claim 22

The bipolar electrode of claim 13 wherein the first base includes a threaded opening formed in the upper surface of the first base and extending a distance axially therethrough; and wherein the second base includes a threaded opening formed in the upper surface of the second base and extending a distance therethrough; and wherein the fastener assembly is defined further to include: a threaded member having opposite ends, a portion of the threaded member near each of the opposite ends being threaded, one end of the threaded member being disposed a distance through the threaded opening in the first base and the opposite end of the threaded member being disposed a distance through the threaded opening in the second base, the threaded portions of the threaded member threadedly engaging the first and the second bases and the first and the second fastener elements being connected in the fastened position via the threaded engagement between the threaded member and the first and the second bases.

Claim 23

The bipolar electrode of claim 21 wherein the first fastener element is connected to the anodic member and the second fastener element is connected to the cathodic member; and wherein the threaded opening in the first base extends therethrough intersecting the upper and the lower surfaces of the first base; and wherein one end of the threaded member engages the second face of the anodic member limiting the movement of the second fastener element and the cathodic member connected thereto in a direction generally toward the second face of the anodic member and spacing the second fastener element and the cathodic member connected thereto a distance from the second face of the anodic member.

Claim 24

The bipolar electrode of claim 21 wherein the first fastener element is connected to the anodic member and the second fastener element is connected to the cathodic member and wherein the first fastener element and the anodic member connected thereto are spaced a distance from the second face of the cathodic member in a fastened position of the fastener assembly.

Claim 25

The bipolar electrode of claim 13 wherein the first base includes opposite ends and a channel formed in the upper surface extending generally between the opposite ends of the first base and intersecting at least one of the opposite ends of the first base, a portion of the channel forming a stop surface in the first base; and wherein the second base includes opposite ends; and wherein the second fastener element is defined further to include: a key element connected to the upper surface of the second base and extending a distance therefrom terminating with an outermost end, the key element being slidably insertable into the channel formed in the first base, a portion of the key element engaging the stop surface formed in the first base and the key element being retained within the channel via the engagement between the key element and the stop surface formed in the first base.

Claim 26

The bipolar electrode of claim 24 wherein the key element includes opposite sides, at least one of the opposite sides being formed at an angle extending inwardly from the outermost end of the key element generally toward the second base; and wherein the stop surface formed via the channel in the second base extends angularly outwardly from the upper surface generally toward the lower surface of the second base, the angularly extending stop surface in the second base engaging the angularly extending side formed on the first base and the key element being retained in one direction within the channel in the first base.

Claim 27

The bipolar electrode of claim 25 wherein the anodic member includes a first side, a second side, a third side and a fourth side; and wherein the cathodic member includes a first side, a second side, a third side and a fourth side; and wherein the first base extends a distance generally between the third and the fourth sides of the one of the anodic member and the cathodic member having the first fastener element connected thereto; and wherein the second base extends a distance generally between the third and the fourth sides of the one of the anodic member and the cathodic member having the second fastener element connected thereto.

Claim 28

The bipolar electrode of claim 25 wherein the first fastener element is connected to the anodic member and the second fastener element is connected to the cathodic member; and wherein the second fastener element and the cathodic member connected thereto are spaced a distance from the second face of the anodic member in a fastened position of the fastener assembly.

Claim 29

The bipolar electrode of claim 25 wherein the first fastener element is connected to the anodic member and the second fastener element is connected to the cathodic member; and wherein the first fastener element and the anodic member connected thereto are spaced a distance from the second face of the cathodic member in a fastened position of the fastener assembly.

Claim 30

The bipolar electrode of claim 13 wherein the first base is defined further to include: a first angle flange having opposite ends, one end of the first angle flange being connected to and extending a distance from the second face of the one of the anodic member and the cathodic member having the first fastener element connected thereto; a second angle flange having opposite ends, one end of the angle flange being connected to and extending a distance from the second face of the one of the anodic member and the cathodic member having the second fastener element connected thereto, the second angle flange being spaced from the first angle flange thereby forming a channel therebetween; and wherein the second base is defined further to include opposite ends, a portion of the second base being slidingly disposable within the channel formed via the first and the second angle flanges and a portion of the second base engaging a portion of the first and the second angle flanges, the second base being retained in one direction within the channel formed via the first and the second angle flanges via the engagement between the second base and the first and the second angle flanges.

Claim 31

An improved electrolytic cell having electrodes connected to an electrical power source and at least partially immersed in an electrolyte wherein the electrolytic cell includes at least one bipolar electrode including an anodic member having a first face and a second face and a cathodic member having a first face and a second face, the improvement comprising: a fastener assembly disposed between the second face of the anodic member and the second face of the cathodic member of each bipolar electrode in the electrolytic cell, each fastener assembly having a portion connected to the second face of the anodic member and the second face of the cathodic member of one of the bipolar electrodes, and each fastener assembly mechanically connecting the anodic member and the cathodic member and spacing the second face of the anodic member a distance from the second face of the cathodic member in one of the bipolar electrodes in the electrolytic cell, a portion of the fastener assembly being constructed of an electrically conductive material establishing electrical continuity between the anodic member and the cathodic member in a fastened position of the fastener assembly; and means for substantially sealing electrolyte from a substantial portion of the space between the second face of the anodic member and the second face of the cathodic member.

Claim 32

An improved electrolytic cell having electrodes connected to an electrical power source and at least partially immersed in an electrolyte wherein the electrolytic cell includes at least one bipolar electrode including an anodic member having a first face and a second face and a cathodic member having a first face and a second face, the improvement comprising: a fastener assembly disposed between the second face of the anodic member and the second face of the cathodic member of each bipolar electrode in the electrolytic cell, each fastener assembly having a portion connected to the second face of the anodic member and the second face of the cathodic member of one of the bipolar electrodes, and each fastener assembly mechanically connecting the anodic member and the cathodic member and spacing the second face of the anodic member a distance from the second face of the cathodic member in one of the bipolar electrodes in the electrolytic cell, a portion of the fastener assembly being constructed of an electrically conductive material establishing electrical continuity between the anodic member and the cathodic member in a fastened position of the fastener assembly; and means for substantially sealing electrolyte from a substantial portion of the space between the second face of the anodic member and the second face of the cathodic member.