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US4028435A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing block copolymers

Assignee: Idemitsu Kosan Co Ltd
•
Filing: 1976-09-20
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Granted: 1977-06-07
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Expires: 1996-09-20
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Abstract

Abstract Block copolymers of (i) a polymer of ethylene or propylene, or copolymer of ethylene or propylene with another alpha -olefin and (ii) a polymer of an acrylic ester or a methacrylic ester are formed by polymerizing (i) in the presence of a titanium halide and an organic aluminum compound, and then adding in order (a), (b) and (c) to copolymerize a product so obtained with (a) an acrylic ester or a methacrylic ester, in the presence of (b) an organic phosphorus compound or tertiary amine and (c) a benzyl halide, a ring-alkylated benzyl halide, a benzyl halide in which a methylene hydrogen is replaced with an alkyl or aryl group, or an alkyl halide.

Inventors

  • 👤 Kenji Seki
  • 👤 Akio Kimura
  • 👤 Satoshi Asahi
  • 👤 Yasuhiro Takeshita

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 22:28
CPC Classifications
C; C08; C08F; C08F295/00

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 170 words
A process for producing a block copolymer of (i) a polymer of ethylene or propylene, or a copolymer of ethylene or propylene with another α-olefin, and (ii) a polymer of an acrylic ester or a methacrylic ester, which comprises polymerizing ethylene or propylene, or copolymerizing them, with another α-olefin having from 2 to 7 carbon atoms in the presence of catalytic amounts of titanium halide and an organic aluminum compound of the formula AlR n X 3-n wherein R is an alkyl group having from 1 to 5 carbon atoms, X is a halogen and n is a integer of from 1 to 3, adding in order (a), (b) and (c) to a polymeric product so obtained and copolymerizing therewith (a) an acrylic ester or a methacrylic ester, in the presence of (b) an organic phosphorus compound or a tertiary amine, and (c) a benzyl halide, a ring-alkylated benzyl halide, a benzyl halide in which a methylene hydrogen is replaced with an alkyl or aryl group, or an alkyl halide.
Claim 2
Dependent Claim 170 words
A process for producing a block copolymer of (i) a polymer of ethylene or propylene, or a copolymer of ethylene or propylene with another α-olefin, and (ii) a polymer of an acrylic ester or a methacrylic ester, which comprises polymerizing ethylene or propylene, or copolymerizing them, with another α-olefin having from 2 to 7 carbon atoms in the presence of catalytic amounts of titanium halide and an organic aluminum compound of the formula AlR n X 3-n wherein R is an alkyl group having from 1 to 5 carbon atoms, X is a halogen and n is a integer of from 1 to 3, adding in order (a), (b) and (c) to a polymeric product so obtained and copolymerizing therewith (a) an acrylic ester or a methacrylic ester, in the presence of (b) an organic phosphorus compound or a tertiary amine, and (c) a benzyl halide, a ring-alkylated benzyl halide, a benzyl halide in which a methylene hydrogen is replaced with an alkyl or aryl group, or an alkyl halide.
Claim 3
Dependent Claim 38 words
Process according to claim 1, wherein said α-olefin having from 2 to 7 carbon atoms is selected from the group consisting of ethylene, propylene, butene-1, pentene-1, 3-methyl butene-1, hexene-1, 4-methyl pentene-1, 3-ethyl butene-1, heptene-1, 4,4-dimethyl pentene-1and 3,3-dimethyl butene-1.
Claim 4
Dependent Claim 15 words
Process according to claim 1, wherein the methacrylic ester is an alkylene glycol mono-methacrylic ester.
Claim 5
Dependent Claim 14 words
Process according to claim 3, wherein the alkylene glycol mono-methacrylic ester is 2-hydroxyethyl methacrylate.
Claim 6
Dependent Claim 12 words
Process according to claim 1, wherein the methacrylic ester is methyl methacrylate.
Claim 7
Dependent Claim 21 words
Process according to claim 1, wherein the organic aluminum compound is a trialkyl aluminum having short straight chain aliphatic alkyl groups.
Claim 8
Dependent Claim 19 words
Process according to claim 6, wherein the trialkyl aluminum of short straight chain aliphatic alkyl groups is triethyl aluminum.
Claim 9
Dependent Claim 23 words
Process according to claim 1, wherein the titanium halide is selected from the group consisting of titanium tetrachloride, titanium trichloride and titanium dichloride.
Claim 10
Dependent Claim 27 words
Process according to claim 1, wherein the organic phosphorus compound is a member selected from the group consisting of a phosphine, phosphite, phosphate, phosphoramide and mixtures thereof.
Claim 11
Dependent Claim 18 words
Process according to claim 1, wherein the tertiary amine is 1,8-diaza-bicyclo-5,4,0] undecene-7 or its phenolate, caproate or oleate.
Claim 12
Dependent Claim 12 words
Process according to claim 1, wherein the tertiary amine is triethyl amine.
Claim 13
Dependent Claim 24 words
Process according to claim 1, wherein the alkyl halide is selected from the group consisting of carbon tetrachloride, chloroform, methylene chloride and t-butyl chloride.
Claim 14
Dependent Claim 31 words
Process according to claim 1, wherein said polymerization in the presence of said titanium halide and said organic aluminum compound is conducted at a temperature of from 30° to 100° C.
Claim 15
Dependent Claim 19 words
Process according to claim 1, wherein said copolymerization is conducted at a temperature of from 30° to 100° C.
Claim 16
Dependent Claim 22 words
Process according to claim 1, wherein the molar ration of said organic alumimum compound to titanium halide is from 0.6 to 5.0.
Claim 17
Dependent Claim 29 words
Process according to claim 1, wherein the molar ratio of titanium to ethylene or propylene or sum of ethylene or propylene and another α-olefin is from 1/10 to 1/100,000.

References Cited (Backward Citations)

US3739042A Cited
US3458598A Cited
US3692712A Cited
US3652724A Cited
US3699190A Cited
US3734978A Cited
US3800007A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-06-06 1980-12-06 1981-06-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-06-06 1984-12-06 1985-06-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-06-06 1988-12-06 1989-06-07 $7700.00 Window Closed / Lapsed

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