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US3924103A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrically heated alignment pad

Assignee: Panasonic Holdings Corp
•
Filing: 1974-10-01
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Granted: 1975-12-02
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Expires: 1994-10-01
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Abstract

Abstract A pad utilizable in padding, levelling or aligning girders, rails or any other constructional or structural elements. The pad comprises at least one thermoplastic plate member and an electric heater for heating the thermoplastic plate member to soften or melt to cause the overall thickness of the padding material to be reduced to a value sufficient to bring an article or machine to a predetermined level. The plate member is made of a thermoplastic polyester material of a composition which substantially comprises a crystalline polyester segment having a high melting point or a softening point and a non-crystalline polymer segment having a low melting point.

Inventors

  • 👤 Haruhisa Furuishi
  • 👤 Yoshihiro Murata
  • 👤 Hidenori Suzaki
  • 👤 Misao Sumoto
  • 👤 Hiroshi Imanaka

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 22:02
CPC Classifications
F; F16; F16M; F16M7/00; C; C08; C08L; C08L67/00; E; E01; E01B; E01B9/00; E01B9/68; E01B9/685; E01B9/688; E02; E02D; E02D35/00; E04; E04B; E04B1/00; E04B1/36; E01B9/681

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 396 words
AN ELECTRICALLY HEATED ALIGNMENT PAD WHICH COMPRISES AT LEAST ONE FLAT PLATE MEMBER OF THERMOPLASTIC RESIN, AND AT LEAST ONE THIN FLAT ELECTRIC HEATER HAVING ONE SURFACE LAYING AGAINST SUBSTANTIALLY THE WHOLE FLAT SURFACE OF SAID PLATE MEMBER FOR HEATING SAID PLATE MEMBER TO SOFTEN SAID PLATE MEMBER, THE OTHER SURFACE OF SAID HEATER ADAPTED TO BE HELD IN ELECTRICALLY INSULATED RELATIONSHIP TO THE SURFACE SUPPORTING IT, AND TO AN ARTICLE TO BE ALIGNED, SAID PLATE MEMBER AND HEATER HAVING A STRUCTURE THICKNESS OF WHICH REDUCED WHEN AN EXTERNAL COMPRESSIVE FORCE IS APPLIED THERETO WHEN SAID PLATE MEMBER IS IN THE HEAT SOFTENED CONDITION, WHEREBY AN OBJECT THROUGH WHICH THE COMPRESSIVE FORCE IS APPLIED CAN BE MOVED BY THE REDUCTION OF THICKNESS OF THE ALIGNMENT PAD FOR ADJUSTING THE POSITION THEREOF IN THE DIRECTION OF THE FORCE BEING APPLIED TO THE ALIGNMENT PAD; SAID PLATE MEMBER HAVING A PLURALITY OF APERTURES THEREIN INTO WHICH PORTIONS OF SAID PLATE MEMBER AROUND SAID APERTURES FLOW LATERALLY UPON THE SOFTENING OF SAID PLATE MEMBER WHEN SAID COMPRESSIVE FORCE IS APPLIED THERETO; SAID THERMOPLASTIC RESIN BEING A BLOCK COPOLYMER WHICH COMPRISES A CRYSTALLINE POLYESTER SEGMENT IN AN AMOUNT OF 99 TO 15 WT% RELATIVE TO THE TOTAL WEIGHT OF SAID BLOCK COPOLYMER AND A NON-CRYSTALLINE POLYMER SEGMENT IN AN AMOUNT OF 1 TO 85 WT% RELATIVE TO THE TOTAL WEIGHT OF SAID BLOCK COPOLYMER, SAID CRYSTALLINE POLYESTER SEGMENT BEING A POLYESTER HAVING A MELTING POINT NOT LESS THAN 150*C., AND BEING SELECTED FROM THE GROUP CONSISTING OF A POLYESTER, PO;YLACTONE AND AROMATIC POLYESTERETHER, SAID POLYESTER HAVING AN ACIDIC COMPONENT IN THE FORM AN AROMATIC DICARBOXYLIC RESIDUE AND A GLYCOL COMPONENT IN THE FORM OF AT LEAST ONE COMPOUND SELECTED FROM THE GROUP CONSISTING OF AN ALIPHATIC DIOL RESIDUE HAVING 3 TO 10 CARBON ATOMS, AN AROMATIC DIOL RESIDUE AND AN ALICYCLIC DIOL RESIDUE, SAID NON-CRYSTALLINE POLYMER SEGMENT HAVING A MELTING OR SOFTENING POINT NOT MORE THAN 80*C. IN ITSELF AND A MOLECULAR WEIGHT OF NOT LESS THAN 400, SAID BLOCK COPOLYMER HAVING A MINIMUM FLUIDIZING TEMPERATURE OF FROM 130* TO 220*C., A BRITTLE POINT TEMPERATURE OF BELOW -40*C., A COMPRESSIVE STRESS OF FROM 5 TO 350 KG/CM2 AT 5% DEFORMATION THEREOF, A COMPRESSIVE MODULUS OF FROM 300 TO 7,000 KG/CM2, AN IMPACT STRENGTH OF NOT LESS THAN 10 KG. CM/CM AND A D-TYPE SHORE HARDNESS OF NOT LESS THAN 20.
Claim 2
Dependent Claim 396 words
AN ELECTRICALLY HEATED ALIGNMENT PAD WHICH COMPRISES AT LEAST ONE FLAT PLATE MEMBER OF THERMOPLASTIC RESIN, AND AT LEAST ONE THIN FLAT ELECTRIC HEATER HAVING ONE SURFACE LAYING AGAINST SUBSTANTIALLY THE WHOLE FLAT SURFACE OF SAID PLATE MEMBER FOR HEATING SAID PLATE MEMBER TO SOFTEN SAID PLATE MEMBER, THE OTHER SURFACE OF SAID HEATER ADAPTED TO BE HELD IN ELECTRICALLY INSULATED RELATIONSHIP TO THE SURFACE SUPPORTING IT, AND TO AN ARTICLE TO BE ALIGNED, SAID PLATE MEMBER AND HEATER HAVING A STRUCTURE THICKNESS OF WHICH REDUCED WHEN AN EXTERNAL COMPRESSIVE FORCE IS APPLIED THERETO WHEN SAID PLATE MEMBER IS IN THE HEAT SOFTENED CONDITION, WHEREBY AN OBJECT THROUGH WHICH THE COMPRESSIVE FORCE IS APPLIED CAN BE MOVED BY THE REDUCTION OF THICKNESS OF THE ALIGNMENT PAD FOR ADJUSTING THE POSITION THEREOF IN THE DIRECTION OF THE FORCE BEING APPLIED TO THE ALIGNMENT PAD; SAID PLATE MEMBER HAVING A PLURALITY OF APERTURES THEREIN INTO WHICH PORTIONS OF SAID PLATE MEMBER AROUND SAID APERTURES FLOW LATERALLY UPON THE SOFTENING OF SAID PLATE MEMBER WHEN SAID COMPRESSIVE FORCE IS APPLIED THERETO; SAID THERMOPLASTIC RESIN BEING A BLOCK COPOLYMER WHICH COMPRISES A CRYSTALLINE POLYESTER SEGMENT IN AN AMOUNT OF 99 TO 15 WT% RELATIVE TO THE TOTAL WEIGHT OF SAID BLOCK COPOLYMER AND A NON-CRYSTALLINE POLYMER SEGMENT IN AN AMOUNT OF 1 TO 85 WT% RELATIVE TO THE TOTAL WEIGHT OF SAID BLOCK COPOLYMER, SAID CRYSTALLINE POLYESTER SEGMENT BEING A POLYESTER HAVING A MELTING POINT NOT LESS THAN 150*C., AND BEING SELECTED FROM THE GROUP CONSISTING OF A POLYESTER, PO;YLACTONE AND AROMATIC POLYESTERETHER, SAID POLYESTER HAVING AN ACIDIC COMPONENT IN THE FORM AN AROMATIC DICARBOXYLIC RESIDUE AND A GLYCOL COMPONENT IN THE FORM OF AT LEAST ONE COMPOUND SELECTED FROM THE GROUP CONSISTING OF AN ALIPHATIC DIOL RESIDUE HAVING 3 TO 10 CARBON ATOMS, AN AROMATIC DIOL RESIDUE AND AN ALICYCLIC DIOL RESIDUE, SAID NON-CRYSTALLINE POLYMER SEGMENT HAVING A MELTING OR SOFTENING POINT NOT MORE THAN 80*C. IN ITSELF AND A MOLECULAR WEIGHT OF NOT LESS THAN 400, SAID BLOCK COPOLYMER HAVING A MINIMUM FLUIDIZING TEMPERATURE OF FROM 130* TO 220*C., A BRITTLE POINT TEMPERATURE OF BELOW -40*C., A COMPRESSIVE STRESS OF FROM 5 TO 350 KG/CM2 AT 5% DEFORMATION THEREOF, A COMPRESSIVE MODULUS OF FROM 300 TO 7,000 KG/CM2, AN IMPACT STRENGTH OF NOT LESS THAN 10 KG. CM/CM AND A D-TYPE SHORE HARDNESS OF NOT LESS THAN 20.
Claim 3
Dependent Claim 33 words
A pad as claimed in claim 1, wherein said amount of said non-crystalline polymer segment is within the range of 5 to 60 wt% relative to said total weight of said block copolymer.
Claim 4
Dependent Claim 33 words
A pad as claimed in claim 1, wherein said amount of said non-crystalline polymer segment is within the range of 10 to 40 wt% relative to said total weight of said block copolymer.
Claim 5
Dependent Claim 103 words
A pad as claimed in claim 1, wherein said crystalline polyester segment is a polyester containing an aromatic dicarboxylic acid residue and one or more diol residues selected from the group consisting of an aliphatic diol residue having 3 to 10 carbon atoms, an alicyclic diol residue and an aromatic diol residue, and wherein said non-crystalline polymer segment is a polyether glycol represented by the formular, HO(RO)nH, wherein R is a selected one of alkylene and polymethylene groups and n is a number selected such as to render the polyether glycol to have a molecular weight within the range of 400 to 8,000.
Claim 6
Dependent Claim 82 words
A padding material as claimed in claim 17, wherein said crystalline polyester segment is a polyester containing polytetramethylene terephthalate or a copolyester containing tetramethylene terephthalate units in an amount of not less than 60 mol% and wherein said non-crystalline polymer segment is a polyether glycol represented by the formula, HO(RO)nH, wherein R represents alkylene or polymethylene groups and n is a number selected such as to impart to the noncrystalline polymer segment a molecular weight within the range of 400 to 8,000.
Claim 7
Dependent Claim 45 words
A pad as claimed in claim 17, wherein said crystalline polyester segment is a polyester containing polyletramethylene terephthalate or a copolyester containing a tetramethylene terephthalate unit in an amount of not less than 60 mol% and wherein said noncrystalline polymer segment is a polytetramethylene glycol.
Claim 8
Dependent Claim 27 words
A pad as claimed in claim 5, wherein the polyether glycol represented by the formular HO(RO)nH has a molecular weight within the range of 600 to 6,000.
Claim 9
Dependent Claim 22 words
A pad as claimed in claim 6, wherein said polytetramethylene glycol has a molecular weight within the range of 600 to 6,000.
Claim 10
Dependent Claim 69 words
A pad as claimed in claim 1, wherein said minimum fluidizing temperature is within the range of 130* to 220*C., said brittle point temperature is not more than -50*C., said compressive stress is within the range of 10 to 200 kg/cm2, said compressive modulus is within the range of 300 to 5,000, said impact strength is not less than 30 kg.cm/cm and said hardness is not less than 25.
Claim 11
Dependent Claim 69 words
A pad as claimed in claim 2, wherein said minimum fluidizing temperature is within the range of 130* to 220*C., said brittle point temperature is not more than -50*C., said compressive stress is within the range of 10 to 200 kg/cm2, said compressive modulus is within the range of 300 to 5,000, said impact strength is not less than 30 kg.cm/cm and said hardness is not less than 25.
Claim 12
Dependent Claim 69 words
A pad as claimed in claim 3, wherein said minimum fluidizing temperature is within the range of 130* to 220*C., said brittle point temperature is not more than -50*C., said compressive stress is within the range of 10 to 200 kg/cm2, said compressive modulus is within the range of 300 to 5,000, said impact strength is not less than 30 kg.cm/cm and said hardness is not less than 25.
Claim 13
Dependent Claim 69 words
A pad as claimed in claim 4, wherein said minimum fluidizing temperature is within the range of 130* to 220*C., said brittle point temperature is not more than -50*C., said compressive stress is within the range of 10 to 200 kg/cm2, said compressive modulus is within the range of 300 to 5,000, said impact strength is not less than 30 kg.cm/cm and said hardness is not less than 25.
Claim 14
Dependent Claim 69 words
A pad as claimed in claim 5, wherein said minimum fluidizing temperature is within the range of 130* to 220*C., said brittle point temperature is not more than -50*C., said compressive stress is within the range of 10 to 200 kg/cm2, said compressive modulus is within the range of 300 to 5,000, said impact strength is not less than 30 kg.cm/cm and said hardness is not less than 25.
Claim 15
Dependent Claim 69 words
A pad as claimed in claim 6, wherein said minimum fluidizing temperature is within the range of 130* to 220*C., said brittle point temperature is not more than -50*C., said compressive stress is within the range of 10 to 200 kg/cm2, said compressive modulus is within the range of 300 to 5,000, said impact strength is not less than 30 kg.cm/cm and said hardness is not less than 25.
Claim 16
Dependent Claim 69 words
A pad as claimed in claim 7, wherein said minimum fluidizing temperature is within the range of 130* to 220*C., said brittle point temperature is not more than -50*C., said compressive stress is within the range of 10 to 200 kg/cm2, said compressive modulus is within the range of 300 to 5,000, said impact strength is not less than 30 kg.cm/cm and said hardness is not less than 25.
Claim 17
Dependent Claim 69 words
A pad as claimed in claim 8, wherein said minimum fluidizing temperature is within the range of 130* to 220*C., said brittle point temperature is not more than -50*C., said compressive stress is within the range of 10 to 200 kg/cm2, said compressive modulus is within the range of 300 to 5,000, said impact strength is not less than 30 kg.cm/cm and said hardness is not less than 25.

References Cited (Backward Citations)

US2735926A Cited
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US3584198A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-12-01 1979-06-02 1979-12-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-12-01 1983-06-02 1983-12-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-12-01 1987-06-02 1987-12-02 $7700.00 Window Closed / Lapsed

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