Patent US3865633A successfully refreshed from Google Patents.
← Back to Patent Explorer
US3865633A Expired / Lapsed US ⏱️ 0.0 years remaining

Methods of manufacturing semiconductor bodies

Assignee: US Philips Corp
•
Filing: 1973-01-17
•
Granted: 1975-02-11
•
Expires: 1993-01-17
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract In order to provide a semiconductor surface layer of desired properties at a substantially constant depth from all parts of the surface, the body is subjected to bombardment with a beam of energetic particles so as to cause internal crystal damage in the layer over a controlled distance while the semiconductor is maintained at an elevated temperature causing enhanced diffusion of substrate impurities into the layer along the boundary of the damaged zone.

Inventors

  • 👤 John Martin Shannon
  • 👤 John Anthony Kerr

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 19:24
CPC Classifications
H; H10; H10P; H10P95/00; H10P34/00; H10P34/40; Y; Y10; Y10S; Y10S438/00; Y10S438/912; Y10S438/914; Y10S438/916

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 224 words
A METHOD OF MANUFACTURING AN EPITAXIAL SEMICONDUCTOR WAFER COMPRISING EPITAXIALLY GROWING ON THE SURFACE OF AN IMPURITY-DOPED PORTION OF A SEMICONDUCTOR SUBSTRATE AN EPITAXIAL LAYER OF SUBSTANTIALLY UNIFORM DOPING WHOSE DOPING WHOSE D IS LOWER THAN THAT OF THE SUBSTRATE PORTION, SAID EPITAXIAL GROWTH POSSIBLY RESULTING IN AN EPITAXIAL LAYER OF VARIABLE THICKNESS WITH THE RESULT THAT THE LAYER SURFACE IS NONUNIFORMLY SPACED FROM THE BUNDARY BETWEEN THE DIFFERENT DOPING LEVELS IN THE SUBSTRATE PORTION AND LAYER, THEREAFTER SUBJECTING THE WHOLE WAFER TO BOMBARDMENT WITH A BEAM OF ENERGETIC PARTICLES WHICH ARE INCIDIENT AT OR ADJACENT THE SURFACE OF THE LAYER AND ARE DIRECTED TOWARDS THE BOUNDARY BE TWEEN THE LAYER AND THE SUBSTRATE, THE BOMBARDMENT BEING EFECTED UNDER CONDITIONS TO CAUSE INTERNAL DAMAGE OF THE CRYSTAL STRUCTURE IN THE EPITAXIAL LAYER ADJACENT THE BOUNDARY OVER A CONTROLLED DISTANCE WHICH EXTENDS BETWEEN THE VICINITY OF THE BOUNDARY AND A SUBSTANTIALLY CONTANT DEPTH FROM ALL PARTS OF THE SURFACE OF THE LAYER, AND MAINTAINING THE SEMICONDUCTOR BODY AT A SUITABLE ELEVATED TEMPERATURE DURING SAID BOMBARDMENT TO PRODUCE AN ENHANCED OUT-DIFFUSION OF SUBSTRATE IMPURITIES INTO THE LAYER UNTIL THE BOUNDARY BETWEEN THE LAYER MATERIAL AND THE UNDERLYING MORE HIGHLY DOPED REGION CONTAINING OUT-DIFFUSED SUBSTRATE IMPURITY IS RELOCATED AT POSITIONS IN THE LAYER WHICH ARE AT A SUBSTANTIALLY CONSTANT DEPTH FROM ALL PARTS OF THE LAYER SURFACE.
Claim 2
Independent Claim 224 words
A METHOD OF MANUFACTURING AN EPITAXIAL SEMICONDUCTOR WAFER COMPRISING EPITAXIALLY GROWING ON THE SURFACE OF AN IMPURITY-DOPED PORTION OF A SEMICONDUCTOR SUBSTRATE AN EPITAXIAL LAYER OF SUBSTANTIALLY UNIFORM DOPING WHOSE DOPING WHOSE D IS LOWER THAN THAT OF THE SUBSTRATE PORTION, SAID EPITAXIAL GROWTH POSSIBLY RESULTING IN AN EPITAXIAL LAYER OF VARIABLE THICKNESS WITH THE RESULT THAT THE LAYER SURFACE IS NONUNIFORMLY SPACED FROM THE BUNDARY BETWEEN THE DIFFERENT DOPING LEVELS IN THE SUBSTRATE PORTION AND LAYER, THEREAFTER SUBJECTING THE WHOLE WAFER TO BOMBARDMENT WITH A BEAM OF ENERGETIC PARTICLES WHICH ARE INCIDIENT AT OR ADJACENT THE SURFACE OF THE LAYER AND ARE DIRECTED TOWARDS THE BOUNDARY BE TWEEN THE LAYER AND THE SUBSTRATE, THE BOMBARDMENT BEING EFECTED UNDER CONDITIONS TO CAUSE INTERNAL DAMAGE OF THE CRYSTAL STRUCTURE IN THE EPITAXIAL LAYER ADJACENT THE BOUNDARY OVER A CONTROLLED DISTANCE WHICH EXTENDS BETWEEN THE VICINITY OF THE BOUNDARY AND A SUBSTANTIALLY CONTANT DEPTH FROM ALL PARTS OF THE SURFACE OF THE LAYER, AND MAINTAINING THE SEMICONDUCTOR BODY AT A SUITABLE ELEVATED TEMPERATURE DURING SAID BOMBARDMENT TO PRODUCE AN ENHANCED OUT-DIFFUSION OF SUBSTRATE IMPURITIES INTO THE LAYER UNTIL THE BOUNDARY BETWEEN THE LAYER MATERIAL AND THE UNDERLYING MORE HIGHLY DOPED REGION CONTAINING OUT-DIFFUSED SUBSTRATE IMPURITY IS RELOCATED AT POSITIONS IN THE LAYER WHICH ARE AT A SUBSTANTIALLY CONSTANT DEPTH FROM ALL PARTS OF THE LAYER SURFACE.
Claim 3
Dependent Claim 46 words
A method as claimed in claim 1, wherein the substrate portion has a substantially flat surface, and the energy of the energetic particles is chosen such that the mean range in the material of the semiconductor layer substantially coincides with the average thickness of the layer.
Claim 4
Dependent Claim 19 words
A method as claimed in claim 2, wherein the epitaxial layer surface is not masked during the bombardment step.
Claim 5
Dependent Claim 21 words
A method as claimed in claim 2, wherein the enhanced out-diffusion is limited to the region of the damaged crystal structure.
Claim 6
Dependent Claim 22 words
A method as claimed in claim 1, wherein the depth of the relocated boundary is at most 1 micron from the surface.
Claim 7
Dependent Claim 32 words
A method as claimed in claim 1, wherein the energetic particles are protons, and during the bombardment step the wafer is heated to a temperature in the range of 500*C to 900*C.
Claim 8
Dependent Claim 96 words
A method as claimed in claim 1, wherein a plurality of semiconductor substrates are each provided with an epitaxial layer of substantially uniform doping by substantially similar processing, and thereafter at least some of said plurality of substrates with applied epitaxial layers are subjected to the said bombardment step to produce a plurality of semiconductor wafers in which in the epitaxial layers the boundaries between the layer material of substantially uniform doping and the underlying more highly doped region containing substrate impurity are all situated at substantially the same constant depth from the epitaxial layer surface.

References Cited (Backward Citations)

US3383567A Cited
US3515956A Cited
US3718502A Cited
US3761319A Cited
US3756862A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-02-10 1978-08-12 1979-02-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-02-10 1982-08-12 1983-02-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-02-10 1986-08-12 1987-02-11 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag