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US3839846A Expired / Lapsed US ⏱️ 0.0 years remaining

Process and apparatus for treatment of jet engine exhaust

Assignee: Research Cottrell Inc
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Filing: 1972-05-03
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Granted: 1974-10-08
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Expires: 1992-05-03
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Abstract

Abstract Process and apparatus for treating hot exhaust gases having high noise level and containing solid and/or liquid particles therein, such as exhausts of jet engines being tested on jet test stands are shown. The process involves the combination of sonic vibrations, augmentation with air and water, nucleation and crossflow scrubbing in a packing which offers impinging surfaces without too great impedance of gas flow. The combination of vibration, augmentation, nucleation by condensing water on the particles and crossflow scrubbing produces a synergistic effect in the removal of particles, reduction of the amount of air augmentation required and noise abatement, thereby producing results greater than would be expected from the use of the individual process steps and apparatus.

Inventors

  • 👤 A Teller

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 21:59
CPC Classifications
B; B01; B01D; B01D50/00; F; F01; F01N; F01N3/00; F01N3/02; F01N3/04; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12; Y10; Y10S; Y10S55/00; Y10S55/30

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 283 words
A PROCESS FOR REMOVING PARTICULATES FROM AND REDUCING THE NOISE LEVEL OF THE STREAM OF HIGH THRUST HOT GAS EMANATING AS THE EXHAUST FROM A JET ENGINE HAVING A SONIC VIBRATION IN SAID GAS STREAM AT A FREQUENTLY OF 30-16,000 CYCLES PER SECOND AND AN ENERGY LEVEL OF 40-200 DECIBELS COMPRISING THE STEPS OF: A. DIRECTING THE FLOW OF SAID HOT GAS STREAM THROUGH A HOLLOW SHELL HAVING A COVERING INLET SECTION OPEN TO THE ATMOSPHERE, AN INTERMEDIATE MIXING ZONE AND A DIVERGING EXIT SECTION COMMUNICATING WITH A DOWNSTREAM COOLING MEANS HAVING A BED OF PACKING UNITS, AND INDUCING THE FLOW OF A LIMITED AMOUNT OF AIR INTO SAID STREAM THROUGH SAID INLET SECTION; B. INTRODUCNG A LIQUID INTO SAID STREAM OF HOT GAS AT SAID MIXING ZONE, SAID LIQUID BEING VAPORIZABLE AT THE TEMPERATURE OF SAID HOT GAS AND BEING EFFECTIVE TO COOL SAID GAS WHILE LIMITING THE AMOUNT OF AIR BEING INDUCED THEREIN THROUGH SAID INLET SECTION; C. VAPORIZING SUFFICIET OF SAID LIQUID IN SAID STREAM SO THAT THE SAID GAS IS SATURATED WITH SAID VAPOR AT A TEMPERATURE OF 85*-200*F,; D. COOLING SAID GAS STREAM BELOW THE DEW POINT THEREOF AT SAID COOLING MEANS BY PASSING SAID GAS STREAM IN ONE DIRECTION THROUGH SAID BED WHILE PASSING A LIQUID COOLANT THROUGH SAID BED IN ANOTHER DIRECTION TRANSVERSE TO SAID ONE DIRECTION, WHEREBY LIQUID IS CONDENSED ON THE PARTICULATES IN SAID STREM WHILE SAID SONIC VIBRATION CONTINUES TO EXIST THEREIN; E. DIRECTING SAID STREM ON THE SURFACES OF SAID PACKING UNITS, WHEREBY SAID PARTICULATES ARE IMPINGED AND DEPOSITED ON SAID SURFACES; AND, F. REMOVING SAID DEPOSITED PARTICULATES FROM THE SAID SURFACE BY MEANS OF THE LIQUID COOLANT PASSING THROUGH SAID BED.
Claim 2
Dependent Claim 283 words
A PROCESS FOR REMOVING PARTICULATES FROM AND REDUCING THE NOISE LEVEL OF THE STREAM OF HIGH THRUST HOT GAS EMANATING AS THE EXHAUST FROM A JET ENGINE HAVING A SONIC VIBRATION IN SAID GAS STREAM AT A FREQUENTLY OF 30-16,000 CYCLES PER SECOND AND AN ENERGY LEVEL OF 40-200 DECIBELS COMPRISING THE STEPS OF: A. DIRECTING THE FLOW OF SAID HOT GAS STREAM THROUGH A HOLLOW SHELL HAVING A COVERING INLET SECTION OPEN TO THE ATMOSPHERE, AN INTERMEDIATE MIXING ZONE AND A DIVERGING EXIT SECTION COMMUNICATING WITH A DOWNSTREAM COOLING MEANS HAVING A BED OF PACKING UNITS, AND INDUCING THE FLOW OF A LIMITED AMOUNT OF AIR INTO SAID STREAM THROUGH SAID INLET SECTION; B. INTRODUCNG A LIQUID INTO SAID STREAM OF HOT GAS AT SAID MIXING ZONE, SAID LIQUID BEING VAPORIZABLE AT THE TEMPERATURE OF SAID HOT GAS AND BEING EFFECTIVE TO COOL SAID GAS WHILE LIMITING THE AMOUNT OF AIR BEING INDUCED THEREIN THROUGH SAID INLET SECTION; C. VAPORIZING SUFFICIET OF SAID LIQUID IN SAID STREAM SO THAT THE SAID GAS IS SATURATED WITH SAID VAPOR AT A TEMPERATURE OF 85*-200*F,; D. COOLING SAID GAS STREAM BELOW THE DEW POINT THEREOF AT SAID COOLING MEANS BY PASSING SAID GAS STREAM IN ONE DIRECTION THROUGH SAID BED WHILE PASSING A LIQUID COOLANT THROUGH SAID BED IN ANOTHER DIRECTION TRANSVERSE TO SAID ONE DIRECTION, WHEREBY LIQUID IS CONDENSED ON THE PARTICULATES IN SAID STREM WHILE SAID SONIC VIBRATION CONTINUES TO EXIST THEREIN; E. DIRECTING SAID STREM ON THE SURFACES OF SAID PACKING UNITS, WHEREBY SAID PARTICULATES ARE IMPINGED AND DEPOSITED ON SAID SURFACES; AND, F. REMOVING SAID DEPOSITED PARTICULATES FROM THE SAID SURFACE BY MEANS OF THE LIQUID COOLANT PASSING THROUGH SAID BED.
Claim 3
Dependent Claim 25 words
The process of claim 1 in which said liquid is water and wherein additional water is added to said gas in said diverging exit section.
Claim 4
Dependent Claim 23 words
The process of claim 1 in which the amount of induced air is 0.1 to 1.2 pounds per pound of said hot gas.
Claim 5
Dependent Claim 26 words
The process of claim 1 in which said gas stream is passed horizontally through said bed and the liquid coolant passes vertically downward through said bed.
Claim 6
Dependent Claim 27 words
The process of claim 4 in which said packing units comprise filamentous packing units having little continuous extensive surface and having about 75-95 percent free volume therein.
Claim 7
Dependent Claim 115 words
The process of claim 5 in which said filamentous packing units are made up of approximately circular, integrally connected filament portions having their axes approximately tangent to a circle at approximately evenly spaced points therearound, the number of such spaced approximately circular portions being from 6 to 12 and the diameter of such circle being approximately equal to the diameter of one of such approximately circular filament portions plus the diameter of a smaller circle whose circumference is not less than the cross-sectional dimension of the filament portion in the direction of its axis times the number of such filament portions and not greater than the circumference of one of such approximately circular filament portions.
Claim 8
Dependent Claim 23 words
The process of claim 2 wherein the amount of water introduced into said stream is 0.5-1.5 pounds per pound of said hot gas.
Claim 9
Dependent Claim 87 words
The process of claim 1 wherein the mixture of exhaust gas, induced air and vaporized liquid is received from said mixing zone into an exit section which is characterized by a tubular outer shell and a substantially concentric tubular inner shell shorter in length than said outer shell, said inner shell having an inner surface diverging outwardly from and along the central axis common to said tubular shells, whereby a portion of said mixture is recycled through the annular space between said shells to said mixing zone.
Claim 10
Independent Claim 261 words
An apparatus for removing particulates from a stream of hot gases emanating as the high-thrust exhaust from a jet engine having a sonic vibration of 30-60,000 cycles per second and 40-200 decibels and reducing the noise level in said stream comprising: a. a hollow means for receiving the high-thrust hot gas stream and adapted to having the hot gas stream pass therethrough, said hollow means having a converging inlet section, an intermediate mixing zone and a diverging exit section with the upstream end of said inlet section being open to the atmosphere and suitably dimensioned to accommodate the induced flow of a limited amount of air into said gas stream; b. means for introducing a liquid coolant into said stream of hot gases at said mixing zone, said liquid being vaporizable at the temperature of said hot gas; c. and cooling means for receiving the mixture of hot gases, induced air and vaporized lIquid coolant from the diverging exit section of said hollow means and for cooling said mixture below the dew point thereof whereby liquid is condensed on the particulates in said mixture while said sonic vibration continues to exist therein, said cooling means being characterized by a bed of packing units through which the said mixture is passed in one direction, and by means for passing a liquid coolant through said bed in another direction transverse to said one direction, whereby the particulates in said mixture are impinged and deposited on the surfaces of said packing units and thereafter removed therefrom by the liquid coolant passing through said bed.
Claim 11
Independent Claim 261 words
An apparatus for removing particulates from a stream of hot gases emanating as the high-thrust exhaust from a jet engine having a sonic vibration of 30-60,000 cycles per second and 40-200 decibels and reducing the noise level in said stream comprising: a. a hollow means for receiving the high-thrust hot gas stream and adapted to having the hot gas stream pass therethrough, said hollow means having a converging inlet section, an intermediate mixing zone and a diverging exit section with the upstream end of said inlet section being open to the atmosphere and suitably dimensioned to accommodate the induced flow of a limited amount of air into said gas stream; b. means for introducing a liquid coolant into said stream of hot gases at said mixing zone, said liquid being vaporizable at the temperature of said hot gas; c. and cooling means for receiving the mixture of hot gases, induced air and vaporized lIquid coolant from the diverging exit section of said hollow means and for cooling said mixture below the dew point thereof whereby liquid is condensed on the particulates in said mixture while said sonic vibration continues to exist therein, said cooling means being characterized by a bed of packing units through which the said mixture is passed in one direction, and by means for passing a liquid coolant through said bed in another direction transverse to said one direction, whereby the particulates in said mixture are impinged and deposited on the surfaces of said packing units and thereafter removed therefrom by the liquid coolant passing through said bed.
Claim 12
Dependent Claim 76 words
The apparatus of claim 9 wherein the diverging exit section of said hollow means is further characterized by a tubular shell extending rearwardly from said mixing zone; and an inner tubular shell shorter in overall length than said outer shell and positioned downstream of said mixing chamber and in substantially annular relation to said outer shell, said inner shell having an inner surface diverging outwardly from and along the central axis common to said tubular shells.
Claim 13
Dependent Claim 128 words
The apparatus of claim 9 in which said packing units are characterized as having little continuous extensive surface and having about 80-85 percent free volume therein and consisting of approximately circular, integrally connected filament portions having their axes approximately tangent to a circle at approximately evenly spaced points therearound, the number of such spaced approximately-circular portions being from 6 to 12 and the diameter of such circle being approximately equal to the diameter of one of such approximately circular filament portions plus the diameter of a smaller circle whose circumference is not less than the cross-sectional dimension of the filament portion in the direction of its axis times the number of such filament portions and not greater than the circumference of one of such approximately circular filament portions.

References Cited (Backward Citations)

US3172744A Cited
US2935375A Cited
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US3494099A Cited
US3473298A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-10-07 1978-04-08 1978-10-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-10-07 1982-04-08 1982-10-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-10-07 1986-04-08 1986-10-08 $7700.00 Window Closed / Lapsed

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