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EP0535935A1 Expired / Lapsed EP ⏱️ 0.0 years remaining

Improvement relating to diffusion bonded/superplastically formed cellular structures

Assignee: BAE Systems PLC
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Filing: 1992-09-30
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Granted: —
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Expires: 2012-09-30
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Abstract

Abstract This invention relates to a process of forming components having selectively thickened regions from superplastically formable and diffusion bondable materials. The said selected thickening is achieved by positioning metal matrix composite plies (15) between the interior surface of each of the formed skin sheets (1,13) of the component and the sheets (17,19) which will form the internal cells (39), superplastically forming the cells (39), and then diffusion bonding the component to form a metallurgically bonded structure.

Inventors

  • 👤 Stephen H. British Aerospace Def.Ltd. Johnston
  • 👤 Duncan R. British Aerospace Def.Ltd. Finch
  • 👤 Brian British Aerospace Def.Ltd. Ginty

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-08 13:07
CPC Classifications
B; B21; B21D; B21D26/00; B21D26/02; B21D26/053; B21D26/055; B21D53/00; B21D53/02; B21D53/04; B21D53/045; B23; B23K; B23K20/00; B23K20/002; B23K20/02; B23K20/023; F; F28; F28F; F28F3/00; F28F3/12; F28F3/14; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49316; Y10T29/49336; Y10T29/49339

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 179 words
A method of manufacturing a component from at least three sheets of material, at least one of which is a superplastically formable sheet, the method including the steps of attaching at least one ply of metal matrix composite (MMC) to a surface of one of two of said at least three sheets of material, said two sheets being substantially formed to a shape required for them in the manufactured component; diffusion bonding one of said at least one superplastically formable sheets of material to the other of said two sheets in selected areas; superplasticallyforming said superplastically formable sheet when same is positioned between respective ones of said two sheets such that the said superplastically formable sheet bows out and forms a plurality of cells, the shape of which are determined by positions of surfaces consisting of the said two sheets, the MMC ply or plies and the adjacent cell or cells with which they come into contact; and diffusion bonding the superplastically formed cells to said surfaces and said one of two sheets to said MMC ply or plies.
Claim 2
Independent Claim 179 words
A method of manufacturing a component from at least three sheets of material, at least one of which is a superplastically formable sheet, the method including the steps of attaching at least one ply of metal matrix composite (MMC) to a surface of one of two of said at least three sheets of material, said two sheets being substantially formed to a shape required for them in the manufactured component; diffusion bonding one of said at least one superplastically formable sheets of material to the other of said two sheets in selected areas; superplasticallyforming said superplastically formable sheet when same is positioned between respective ones of said two sheets such that the said superplastically formable sheet bows out and forms a plurality of cells, the shape of which are determined by positions of surfaces consisting of the said two sheets, the MMC ply or plies and the adjacent cell or cells with which they come into contact; and diffusion bonding the superplastically formed cells to said surfaces and said one of two sheets to said MMC ply or plies.
Claim 3
Independent Claim 174 words
A method of manufacturing a component from at least four sheets of material, at least two of which are superplastically formable sheets, the method including the steps of attaching at least one ply of metal matrix composite (MMC) to a surface of one of two of said at least four sheets of material, said two sheets being substantially formed to a shape required for them in the manufactured component; diffusion bonding two of said at least two superplastically formable sheets of material together in selected areas; superplastically forming said two superplastically formable sheets when same are positioned between respective ones of said two sheets such that the said two superplastically formable sheets bow out and form a plurality of cells, the shape of which are determined by positions of surfaces consisting of the said two sheets, the MMC ply or plies and the adjacent cell or cells with which they come into contact; and diffusion bonding the superplastically formed cells to said surfaces and the said two sheets to said MMC ply or plies.
Claim 4
Independent Claim 174 words
A method of manufacturing a component from at least four sheets of material, at least two of which are superplastically formable sheets, the method including the steps of attaching at least one ply of metal matrix composite (MMC) to a surface of one of two of said at least four sheets of material, said two sheets being substantially formed to a shape required for them in the manufactured component; diffusion bonding two of said at least two superplastically formable sheets of material together in selected areas; superplastically forming said two superplastically formable sheets when same are positioned between respective ones of said two sheets such that the said two superplastically formable sheets bow out and form a plurality of cells, the shape of which are determined by positions of surfaces consisting of the said two sheets, the MMC ply or plies and the adjacent cell or cells with which they come into contact; and diffusion bonding the superplastically formed cells to said surfaces and the said two sheets to said MMC ply or plies.
Claim 5
Dependent Claim 23 words
Amethod according to claims 1 or2, wherein said two sheets are superplastically formed to a shape required for them in the manufactured component.
Claim 6
Independent Claim 22 words
A method according to claims 1, 2 or 3, wherein the second diffusion bonding step is performed in a hot isostatic press.
Claim 7
Dependent Claim 18 words
Amethod according to claims 1,2,3 or4, wherein said MMC comprises continuous silicon carbide (SiC) fibre in titanium-based alloy.
Claim 8
Independent Claim 20 words
A method of manufacturing a component substantially as hereinbefore described with reference to, and as illustrated in, the accompanying drawings.
Claim 9
Independent Claim 20 words
A method of manufacturing a component substantially as hereinbefore described with reference to, and as illustrated in, the accompanying drawings.
Claim 10
Dependent Claim 15 words
A component manufactured by a method as claimed in any one of the preceding claims.

References Cited (Backward Citations)

GB2095137A Cited
US5098011A Cited

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