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EP0279863B1 Expired / Lapsed EP ⏱️ 0.0 years remaining

Catalyst for polymerizing alpha-olefin and polymerization process

Assignee: Mitsui Chemicals Inc
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Filing: 1987-08-26
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Granted: 1992-10-14
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Expires: 2007-08-26
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Abstract

Abstract This new catalyst for polymerisation of alpha-olefins is obtd. by using a solid catalyst (1) having two components in the prepolymerisation process of alpha-olefins. The solid catalyst (1) comprises (A) a solid catalyst component in which a transition metal cpd. is provided on a carrier and (B) an aluminoxane. The transition metal cpd. is specified to be cpd. of Ti, Zr or Hf and has the general formula R1kR2lR3mR4nMe (I), where R1 is cycloalkadienyl gp.; R2, R3 and R4 are the same or different and are cycloalkadienyl, aryl, alkyl, aralkyl, halogen atoms, H, ORa, SRb, SRb or NRc2 (where Ra, Rb and Rc are alkyl, cycloalkyl, aryl gps. etc.); Me is Zr, Ti or Hf; k=1, 2, 3 or 4; l, m, n=0, 1, 2 or 3; and k+l+m+n=4. The aluminoxane has the general formula (II) or (III) where R is a hydrocarbon gp. X is a halogen atom; a and b are independently numbers between 0 and 80, but not both 0 at the same time. The carrier is treated with organometal cpds., e.g. organo-aluminium, boron, Mg, Zn or Li before the transition metal cpd. is provided on it. Porous inorganic oxide cpds. are used as carriers. The alpha-olefin is polymerised or copolymerised in the presence of the above mentioned catalyst. The alpha-olefin has a carbon number between 2 and 20. Ethylene can be added during the copolymerisation of 3-20C alpha olefins.

Inventors

  • 👤 Mamoru Kioka
  • 👤 Akinori Toyota
  • 👤 Norio Kashiwa
  • 👤 Toshiyuki Tsutsui

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-01 10:33
CPC Classifications
C; C08; C08F; C08F10/00; C08F110/00; C08F110/02; C08F4/00; C08F4/42; C08F4/44; C08F4/60; C08F4/62; C08F4/64; C08F4/659; C08F4/65912; C08F4/65916; C08F4/6592; C08F4/65922; C08F4/65925

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 188 words
A process for preparing an alpha-olefin polymer which comprises (i) pre-polymerizing at least one alpha-olefin in the presence of a solid catalyst comprising (A) a solid catalyst component composed of a transition metal compound of the formula (I) R 1 k R 2 ℓ R 3 m R 4 n Me   (I) wherein R¹ represents a cycloalkadienyl group, R², R³ and R⁴ are identical or different and each represents a cycloalkadienyl group, an aryl group, an alkyl group, a cycloalkyl group, an aralkyl group, a halogen atom, a hydrogen atom, or a group of the formula -OR a , -SR b or -NR c 2 in which each of R a , R b and R c represents an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group or an organic silyl group, Me represents zirconium, titanium or hafnium, k is 1, 2, 3 or 4, ℓ, m and n are each 0, 1, 2 or 3 and k+ℓ+m+n=4 supported on a carrier, and (B) an aluminoxane, and then (ii) homopolymerizing or copolymerizing an alpha-olefin in the presence of the solid catalyst resulting from step (i).
Claim 2
Dependent Claim 66 words
A process according to claim 1 wherein the aluminoxane (B) is of formula (II) wherein R is a hydrocarbon group, X is a halogen atom, and a and b, independently from each other, are numbers of 0 to 80 provided that a and b are not both zero, or of formula (III) wherein R, X, a and b are as defined with regard to formula (II).
Claim 3
Dependent Claim 26 words
A process according to claim 1 or 2 wherein the carrier is treated with an organometallic compound before the transition metal compound is supported on it.
Claim 4
Dependent Claim 27 words
A process according to claim 3 wherein the organometallic compound is an organoaluminum compound, an organoboron compound, an organomagnesium compound, an organozinc compound or an organolithium compound.
Claim 5
Dependent Claim 18 words
A process according to any one of the preceding claims wherein the carrier is a porous inorganic oxide.
Claim 6
Dependent Claim 67 words
A process for preparing an alpha-olefin polymer which comprises homopolymerizing or copolymerizing an alpha-olefin in the presence of a catalyst comprising (A) a solid catalyst component obtainable by supporting a compound of a transition metal compound of the formula (I) as defined in claim 1 on a porous inorganic oxide treated with a compound selected from organometallic compounds, halogen-containing silicon compounds and aluminoxanes, and (B) an aluminoxane.
Claim 7
Dependent Claim 38 words
A process according to claim 6 wherein the compound for treating the carrier is an organometallic compound, and the organometallic compound is an organoaluminum compound, an organoboron compound, an organomagnesium compound, an organozinc compound or an organolithium compound.
Claim 8
Dependent Claim 104 words
A process according to claim 6 wherein the compound for treating the carrier is a halogen-containing silicon compound of formula (IV) SiY d R 5 e (OR⁶) 4-d-e (IV) wherein Y is a chlorine or bromine atom, R⁵ and R⁶, independently from each other, represent a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, an aryl group, or a cycloalkyl group having 3 to 12 carbon atoms, d is a number of 1 to 4, and e is a number of 0 to 4 with the proviso that the total of d and e is a number of 1 to 4.
Claim 9
Dependent Claim 26 words
A process according to claim 6 wherein the compound for treating the carrier is an aluminoxane of formula (II) or (III) as defined in claim 2.
Claim 10
Dependent Claim 26 words
A process according to any one of claims 6 to 9 wherein the aluminoxane (B) is of formula (II) or (III) as defined in claim 2.
Claim 11
Dependent Claim 19 words
A process according to any one of the preceding claims wherein the alpha-olefin has 2 to 20 carbon atoms.
Claim 12
Dependent Claim 23 words
A process according to claim 11 wherein the alpha-olefin is a mixture of ethylene and an alpha-olefin having 3 to 20 carbon atoms.

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