Fire-rated beam with expansion relief section

Claim 2

In a beam for a fire-rated suspended ceiling structure wherein the beam has an inverted-T construction and includes a central web having a bulb at the top and a pair of oppositely disposed flanges at the bottom for supporting ceiling tiles, and improved expansion relief section of said beam comprising a section of said web having a pair of spaced vertical cuts in said web and a horizontal cut extending between said vertical cuts to form a tab extending upwardly from said pair of flanges, said tab having an edge contacting an edge of said cuts for blocking upward movement of the tab to prevent the flanges of the beam from bending upwardly when the beam is subjected to expansion forces, said tab having an inverted triangular cut-out portion with the apex thereof adjacent said pair of flanges and dividng said tab into two portions, and a section of said bulb having a crushed portion opposite said apex of said triangular cut-out portion, said crushed portion of said bulb having a configuration such that when said beam is subjected to expansion forces accompanying fire conditions the configuration of said crushed portion of said bulb is bent at two points along the axis of said beam and said flanges of said beam are bent downwardly adjacent said apex of said triangular cut-out portion to relieve the expansion forces without substantial twisting of said beam thereby avoiding displacement of the support for the ceiling tiles.

Claim 3

In a beam having a fire-rated suspended ceiling structure according to claim 1 wherein said crushed portion of said bulb has a tuck in the top thereof so that said crushed portion does not extend above the surface of the adjacent uncrushed portions of said bulb.

Claim 4

In a beam having a fire-rated suspended ceiling structure wherein the beam has an inverted-T construction and includes a central web having a bulb at the top and a pair of oppositely disposed flanges at the bottom for supporting ceiling tiles, an improved expansion relief section of said beam comprising a section of said web having a pair of spaced vertical cuts in said web and a horizontal cut extending between said vertical cuts to form a tab extending upwardly from said pair of flanges, said tab having an inverted triangular cut-out portion with the apex thereof adjacent said pair of flanges and dividing said tab into two portions, and a section of said bulb having a crushed portion opposite said apex of said triangular cut-out portion, said crushed portion of said bulb having a configuration such that when said beam is subjected to expansion forces accompanying fire conditions the configuration of said crushed portion of said bulb is bent at two points along the axis of said beam and said flanges of said beam are bent downwardly adjacent said apex of said triangular cut-out portion to relieve the expansion forces without substantial twisting of said beam thereby avoiding displacement of the support for the ceiling tiles, and further including a pair of protuberances formed in the upper edges of said tab portions, said protuberances contacting the portion of the web above the horizontal cut to provide a path for lines of force to flow from the top of the bulb through the web to the flanges when the beam is in normal operation, not being subjected to the expansive forces of a fire.

Claim 5

In a beam having a fire-rated suspended ceiling structure wherein the beam has an inverted-T construction and includes a central web having a bulb at the top and a pair of oppositely disposed flanges at the bottom for supporting ceiling tiles, an improved expansion relief section of said beam comprising a section of said web having a pair of spaced vertical cuts in said web and a horizontal cut extending between said vertical cuts to form a tab extending upwardly from said pair of flanges, said tab having an inverted triangular cut-out portion with the apex thereof adjacent said pair of flanges and dividing said tab into two portions, and a section of said bulb having a crushed portion opposite said apex of said triangular cut-out portion, said crushed portion of said bulb having a configuration such that when said beam is subjected to expansion forces accompanying fire conditions the configuration of said crushed portion of said bulb is bent at two points along the axis of said beam and said flanges of said beam are bent downwardly adjacent said apex of said triangular cut-out portion to relieve the expansion forces without substantial twisting of said beam thereby avoiding displacement of the support for the ceiling tiles, and further including a pair of protuberances formed in the upper edges of said tab portions, said protuberances contacting the portion of the web above the horizontal cut to provide a path for lines of force to flow from the top of the bulb through the web to the flanges when the beam is in normal operation, not being subjected to the expansive forces of a fire.

Claim 6

In a beam for a fire-rated suspended ceiling structure wherein the beam has an inverted-T construction and includes a central web having a bulb at the top and a pair of oppositely disposed flanges at the bottom for supporting ceiling tiles, an improved expansion relief section of said beam comprising a section of said web having a pair of spaced vertical cuts in said web and a horizontal cut joining said vertical cuts to form a tab portion extending upwardly from said pair of flanges, said tab portion having an inverted triangular cut-out portion with the base thereof extending along said horizontal cut and the apex thereof adjacent said pair of flanges, a pair of protuberances formed in the upper edge of said tab and disposed on opposite sides of said triangular cut-out portion, said protuberances contacting the portion of the web above the horizontal cut to provide a path for lines of force to flow from the top of the bulb through the web to the flanges when the beam is in normal operation, and a section of said bulb having a crushed portion opposite said apex of said triangular cut-out portion, said crushed portion of said bulb having a substantially Z-shaped configuration, said crushed portion of said bulb having a tuck in the top thereof so that said crushed portion does not extend above the surface of the adjacent uncrushed portions of said bulb, whereby when said beam is subjected to expansion froces accompanying fire conditions the Z-shaped configuration of said crushed portion of said bulb is compressed along the axis of said beam and said vertical cuts on said tab cooperate with the opposed section of said web to cause said flanges of said beam to bend downwardly, and to prevent said flanges from bending upwardly, adjacent said apex of said triangular cut-out portion to relieve the expansion forces without substantial twisting of said beam thereby avoiding displacement of the support for the ceiling tiles. .Iadd.

Claim 7

In a beam for a fire-rated suspended ceiling structure wherein the beam has an inverted-T construction and includes a central web having a bulb at the top and a pair of oppositely disposed flanges at the bottom for supporting ceiling tiles, an improved expansion relief section of said beam comprising a section of said web having a pair of spaced vertical cuts in said web and a horizontal cut joining said vertical cuts to form a tab portion extending upwardly from said pair of flanges, said tab portion having an inverted triangular cut-out portion with the base thereof extending along said horizontal cut and the apex thereof adjacent said pair of flanges, a pair of protuberances formed in the upper edge of said tab and disposed on opposite sides of said triangular cut-out portion, said protuberances contacting the portion of the web above the horizontal cut to provide a path for lines of force to flow from the top of the bulb through the web to the flanges when the beam is in normal operation, and a section of said bulb having a crushed portion opposite said apex of said triangular cut-out portion, said crushed portion of said bulb having a substantially Z-shaped configuration, said crushed portion of said bulb having a tuck in the top thereof so that said crushed portion does not extend above the surface of the adjacent uncrushed portions of said bulb, whereby when said beam is subjected to expansion froces accompanying fire conditions the Z-shaped configuration of said crushed portion of said bulb is compressed along the axis of said beam and said vertical cuts on said tab cooperate with the opposed section of said web to cause said flanges of said beam to bend downwardly, and to prevent said flanges from bending upwardly, adjacent said apex of said triangular cut-out portion to relieve the expansion forces without substantial twisting of said beam thereby avoiding displacement of the support for the ceiling tiles. .Iadd.

Claim 8

In a metal beam for a fire-rated suspended ceiling structure having (1) an inverted-T construction with a web, a longitudinally extending hollow bulb at the top of the web, said bulb having a bulb top at the top of the beam and sides depending from the bulb top, and a pair of oppositely disposed flanges at the bottom of the web for supporting ceiling tiles; (2) expansion relief means for permitting the beam to expand longitudinally during a fire without substantial twisting of said beam, thereby avoiding displacement of the support for the ceiling tiles; (3) said expansion relief means including a section of said bulb having a crushed portion having a configuration such that when said beam is subjected to longitudinal expansion forces accompanying fire conditions, the configuration of said crushed portion of said bulb is bent at points along the axis of the said beam, the improvement comprising a tuck in the top of the crushed portion of the bulb wherein (1) said crushed portion does not extend above the surface of the adjacent uncrushed portions of said bulb, and (2) the tuck is formed of a fold of metal whereby (a) the fold contributes to the strength of the crushed portion of the bulb, and (b) the crushed portion does not interfere with the packaging of a plurality of said beams. .Iaddend. .Iadd.

Claim 9

In a metal beam for a fire-rated suspended ceiling structure having (1) an inverted-T construction with a web, a longitudinally extending hollow bulb at the top of the web, said bulb having a bulb top at the top of the beam and sides depending from the bulb top, and a pair of oppositely disposed flanges at the bottom of the web for supporting ceiling tiles; (2) expansion relief means for permitting the beam to expand longitudinally during a fire without substantial twisting of said beam, thereby avoiding displacement of the support for the ceiling tiles; (3) said expansion relief means including a section of said bulb having a crushed portion having a configuration such that when said beam is subjected to longitudinal expansion forces accompanying fire conditions, the configuration of said crushed portion of said bulb is bent at points along the axis of the said beam, the improvement comprising a tuck in the top of the crushed portion of the bulb wherein (1) said crushed portion does not extend above the surface of the adjacent uncrushed portions of said bulb, and (2) the tuck is formed of a fold of metal whereby (a) the fold contributes to the strength of the crushed portion of the bulb, and (b) the crushed portion does not interfere with the packaging of a plurality of said beams. .Iaddend. .Iadd.

Claim 10

A beam of claim 5 wherein the tuck in the bulb is formed in the shape of an M with the sides of the bulb forming the vertical lines of the M. .Iaddend. .Iadd.7. A beam of claim 5 wherein the beam is of the double web type in which a strip of sheet metal is bent intermediate its longitudinal edges to form the bulb, with the portion of the strip at opposite sides of the bulb being brought into parallel relationship to form the web and the edge portions of the strip being bent at right angles to the web to form the oppositely disposed flanges. .Iaddend.