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US6789000B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Microprocessor-based control system for gas turbine electric powerplant

Assignee: Altek Power Corp
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Filing: 2002-04-16
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Granted: 2004-09-07
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Expires: 2022-04-16
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Abstract

Abstract A microprocessor-based control system for a gas turbine electrical powerplant the microprocessor-based control system controls the startup, operation, and shutdown of the gas turbine electric powerplant. The microprocessor-based control system of the present invention dispenses with the need to utilize relays, timers, or other control hardware. Rather, the microprocessor-based control system employs software that replaces the control hardware, and directly reads the inputs, calculates the control actions, and writes the outputs. The microprocessor-based control system is also in electrical communication with an overspeed control system, provided to ensure that a runaway condition of the gas turbine engine does not occur should the gas turbine engine become disconnected from the speed reducer (gearbox) or generator. Sensors are used to monitor multiple operating conditions of the powerplant. The microprocessor-based control system communicates with the sensors, and activates the overspeed control system if an overspeed condition is detected.

Inventors

  • 👤 Bill C. Munson, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 18:10
CPC Classifications
F; F01; F01D; F01D19/00; F01D21/00; F02; F02C; F02C9/00; F02C9/26; F02C9/28; F05; F05D; F05D2270/00; F05D2270/50; F05D2270/54

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 201 words
A control system for a gas turbine electric powerplant having a high rotational speed gas turbine engine, comprising: a microprocessor; sensors for monitoring various conditions of said gas turbine electric powerplant; a fuel flow control means for controlling a supply of fuel to said gas turbine engine; an air removal means for permitting air to be rapidly vented from a combustion section of said gas turbine engine in response to a signal from said microprocessor; an air directing means for controlling the direction of air flowing into said gas turbine engine; software in electrical communication with said microprocessor, said sensors, said fuel flow control means, said air removal means, and said air directing means; and a means of inputting setpoint data to said software; wherein, said software reads said setpoint data, determines appropriate control actions, and directly activates one or more appropriate control devices, thereby allowing said control system to automatically operate said gas turbine electric powerplant; and wherein said fuel flow control means, said air removal means, and said air directing means are used substantially simultaneously to automatically control an overspeed condition of said gas turbine engine, even when said gas turbine electric powerplant is operating in an unattended state.
Claim 2
Dependent Claim 201 words
A control system for a gas turbine electric powerplant having a high rotational speed gas turbine engine, comprising: a microprocessor; sensors for monitoring various conditions of said gas turbine electric powerplant; a fuel flow control means for controlling a supply of fuel to said gas turbine engine; an air removal means for permitting air to be rapidly vented from a combustion section of said gas turbine engine in response to a signal from said microprocessor; an air directing means for controlling the direction of air flowing into said gas turbine engine; software in electrical communication with said microprocessor, said sensors, said fuel flow control means, said air removal means, and said air directing means; and a means of inputting setpoint data to said software; wherein, said software reads said setpoint data, determines appropriate control actions, and directly activates one or more appropriate control devices, thereby allowing said control system to automatically operate said gas turbine electric powerplant; and wherein said fuel flow control means, said air removal means, and said air directing means are used substantially simultaneously to automatically control an overspeed condition of said gas turbine engine, even when said gas turbine electric powerplant is operating in an unattended state.
Claim 3
Dependent Claim 49 words
The control system of claim 1 , wherein said sensors are provided to monitor conditions selected from the group consisting of turbine speed, exhaust gas temperature, inlet air temperature, oil temperature, generator winding temperature, generator bearing temperature, gearbox bearing temperature, oil pressure, generator output, and inlet guide vane position.
Claim 4
Dependent Claim 17 words
The control system of claim 1 , wherein said means of inputting setpoint data is a keyboard.
Claim 5
Dependent Claim 18 words
The control system of claim 1 , wherein said means of inputting setpoint data is a touch screen.
Claim 6
Dependent Claim 44 words
The control system of claim 1 , further comprising a fuel control valve in communication with said software, said fuel control valve having an integrated microprocessor that compares demand signals from said software with actual fuel flow, and makes adjustments to said valve accordingly.
Claim 7
Dependent Claim 18 words
The control system of claim 5 , wherein said fuel control valve controls a supply of liquid fuel.
Claim 8
Dependent Claim 18 words
The control system of claim 5 , wherein said fuel control valve controls a supply of gaseous fuel.
Claim 9
Dependent Claim 49 words
The control system of claim 1 , further comprising an actuator in communication with said software, said actuator adapted, in response to a signal from said software, to alter the angle of a set of inlet guide vanes within a gas turbine engine of said gas turbine electric powerplant.
Claim 10
Dependent Claim 52 words
The control system of claim 1 , further comprising a compression relief solenoid valve in communication with said software, said solenoid valve adapted, in response to a signal from said software, to allow the transfer of air from a combustion section of a gas turbine engine of said gas turbine electric powerplant.
Claim 11
Dependent Claim 17 words
The control system of claim 1 , further comprising means for viewing gas turbine electric powerplant conditions.
Claim 12
Dependent Claim 16 words
The control system of claim 1 , wherein said software is adapted to provide predictive modeling.
Claim 13
Dependent Claim 246 words
A microprocessor-based control system for a gas turbine electric powerplant having an aeroderivative gas turbine engine, comprising: a plurality of sensors for monitoring various gas turbine electric powerplant conditions; a compression relief system comprising a means for rapidly removing air from a combustion portion of said gas turbine engine during operation thereof, in response to a signal from said microprocessor; an air directing system for altering the angle at which incoming air impinges a set of compressor blades located within said gas turbine engine; software in communication with said microprocessor, said sensors, said compression relief system, and said air directing system; a fuel control valve for controlling the supply of fuel to said turbine engine, said fuel control valve in communication with said software and having an integrated microprocessor that compares demand signals from said software with actual fuel flow, and makes adjustments to said valve accordingly; and a means of inputting setpoint data to said software; wherein, said software reads said setpoint data, determines appropriate control actions, and directly activates one or more appropriate control devices, thereby allowing said control system to automatically operate said gas turbine electric powerplant; and wherein said compression relief system, said air directing system, and said fuel control valve are manipulated substantially simultaneously by said control system in response to detection of an overspeed condition of said gas turbine engine; whereby said overspeed condition is automatically controlled even when said gas turbine electric powerplant is operating in an unattended state.
Claim 14
Dependent Claim 246 words
A microprocessor-based control system for a gas turbine electric powerplant having an aeroderivative gas turbine engine, comprising: a plurality of sensors for monitoring various gas turbine electric powerplant conditions; a compression relief system comprising a means for rapidly removing air from a combustion portion of said gas turbine engine during operation thereof, in response to a signal from said microprocessor; an air directing system for altering the angle at which incoming air impinges a set of compressor blades located within said gas turbine engine; software in communication with said microprocessor, said sensors, said compression relief system, and said air directing system; a fuel control valve for controlling the supply of fuel to said turbine engine, said fuel control valve in communication with said software and having an integrated microprocessor that compares demand signals from said software with actual fuel flow, and makes adjustments to said valve accordingly; and a means of inputting setpoint data to said software; wherein, said software reads said setpoint data, determines appropriate control actions, and directly activates one or more appropriate control devices, thereby allowing said control system to automatically operate said gas turbine electric powerplant; and wherein said compression relief system, said air directing system, and said fuel control valve are manipulated substantially simultaneously by said control system in response to detection of an overspeed condition of said gas turbine engine; whereby said overspeed condition is automatically controlled even when said gas turbine electric powerplant is operating in an unattended state.
Claim 15
Dependent Claim 49 words
The control system of claim 12 , wherein said sensors are provided to monitor conditions selected from the group consisting of turbine speed, exhaust gas temperature, inlet air temperature, oil temperature, generator winding temperature, generator bearing temperature, gearbox bearing temperature, oil pressure, generator output, and inlet guide vane position.
Claim 16
Dependent Claim 17 words
The control system of claim 12 , wherein said means of inputting setpoint data is a keyboard.
Claim 17
Dependent Claim 18 words
The control system of claim 12 , wherein said means of inputting setpoint data is a touch screen.
Claim 18
Dependent Claim 18 words
The control system of claim 12 , wherein said fuel control valve controls a supply of liquid fuel.
Claim 19
Dependent Claim 18 words
The control system of claim 12 , wherein said fuel control valve controls a supply of gaseous fuel.
Claim 20
Dependent Claim 53 words
The control system of claim 12 , wherein said compression relief system employs at least one solenoid valve in communication with said software, said solenoid valve adapted, in response to a signal from said software, to allow the transfer of air from said combustion section of said gas turbine engine to the atmosphere.
Claim 21
Dependent Claim 54 words
The control system of claim 12 , wherein said compression relief system employs at least one solenoid valve in communication with said software, said solenoid valve adapted, in response to a signal from said software, to allow the transfer of air from said combustion section of said gas turbine engine to a collection device.
Claim 22
Dependent Claim 21 words
The control system of claim 12 , wherein said air directing system employs an electromechanical actuator, in communication with said software.
Claim 23
Dependent Claim 25 words
The control system of claim 20 , wherein said electromechanical actuator is coupled to a set of inlet guide vanes within said gas turbine engine.
Claim 24
Dependent Claim 28 words
The control system of claim 20 , further comprising a microprocessor on said electromechanical actuator for controlling the movement thereof in response to a signal from said software.
Claim 25
Dependent Claim 16 words
The control system of claim 12 , wherein said software is adapted to provide predictive modeling.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2007-09-07 2008-03-08 2008-09-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2011-09-07 2012-03-08 2012-09-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2015-09-07 2016-03-08 2016-09-07 $7700.00 Window Closed / Lapsed

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