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US6757048B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Exposure apparatus, maintenance method therefor, semiconductor device manufacturing method using the apparatus, and semiconductor manufacturing factory

Assignee: Canon Inc
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Filing: 2001-11-13
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Granted: 2004-06-29
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Expires: 2021-11-13
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Abstract

Abstract An exposure apparatus includes a reticle stage which holds a reticle, a reticle surface plate which supports the reticle stage, a projection optical system which projects a pattern of the reticle onto a substrate, a shield, and a gas supply. The shield surrounds a space, between the reticle stage and the reticle surface plate, through which exposure light passes, and it shields the space from outside. The gas supply supplies inert gas into the space shielded by the shield.

Inventors

  • 👤 Kiyoshi Arakawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 03:24
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/70; G03F7/708; G03F7/70908; G03F7/70933; H; H10; H10P; H10P76/00; G03F7/70483; G03F7/70491; G03F7/70525; G03F7/70691; G03F7/70716; G03F7/70975

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 91 words
An exposure apparatus comprising: a reticle stage which holds a reticle; a projection optical system which projects a pattern of the reticle onto a substrate; a rectile surface plate which is a base plate disposed between the rectile and said projection optical system and which supports said rectile stage; a shield which surrounds a space, between said reticle stage and said reticle surface plate, through which exposure light passes, and which shields the space from outside; and a gas supply which supplies inert gas into the space shielded by said shield.
Claim 2
Dependent Claim 91 words
An exposure apparatus comprising: a reticle stage which holds a reticle; a projection optical system which projects a pattern of the reticle onto a substrate; a rectile surface plate which is a base plate disposed between the rectile and said projection optical system and which supports said rectile stage; a shield which surrounds a space, between said reticle stage and said reticle surface plate, through which exposure light passes, and which shields the space from outside; and a gas supply which supplies inert gas into the space shielded by said shield.
Claim 3
Dependent Claim 16 words
The apparatus according to claim 1 , wherein said shield is supported by said reticle stage.
Claim 4
Dependent Claim 24 words
The apparatus according to claim 1 , wherein said shield is arranged to allow movement of said reticle stage on said reticle surface plate.
Claim 5
Dependent Claim 16 words
The apparatus according to claim 1 , wherein said shield is formed from a plate member.
Claim 6
Dependent Claim 14 words
The apparatus according to claim 1 , wherein said shield includes an air curtain.
Claim 7
Dependent Claim 24 words
The apparatus according to claim 1 , wherein said shield includes a hydrostatic bearing disposed between said reticle stage and said reticle surface plate.
Claim 8
Dependent Claim 32 words
The apparatus according to claim 6 , wherein an inert gas is supplied to the hydrostatic bearing and is also supplied to the space shielded by said shield, thereby purging the space.
Claim 9
Dependent Claim 46 words
The apparatus according to claim 1 , further comprising a sheet glass set on said reticle surface plate so as to separate, from the space shielded by said shield, a space inside an opening which is formed in said reticle surface plate to transmit exposure light.
Claim 10
Dependent Claim 25 words
The apparatus according to claim 8 , further comprising a second gas supply which supplies inert gas to the space separated by said sheet glass.
Claim 11
Dependent Claim 22 words
The apparatus according to claim 1 , further comprising a gas recovery which recovers gas from the space shielded by said shield.
Claim 12
Dependent Claim 42 words
The apparatus according to claim 1 , further comprising: a sensor arranged to measure a pressure in the space shielded by said shield; and a controller arranged to control said gas supply on the basis of the pressure measured by said sensor.
Claim 13
Dependent Claim 25 words
The apparatus according to claim 1 , further comprising a cleaning gas supply which supplies a cleaning gas into the space shielded by said shield.
Claim 14
Dependent Claim 19 words
The apparatus according to claim 1 , wherein the cleaning gas includes at least one of oxygen and ozone.
Claim 15
Dependent Claim 87 words
The apparatus according to claim 1 , wherein the apparatus further comprises: an illumination optical system; and an enclosure which surrounds a space, between said illumination optical system and said reticle stage, through which exposure light passes, wherein said enclosure is arranged such that a gap is provided between a lower end thereof and said reticle stage, and wherein said reticle stage includes a top plate that surrounds the reticle, and an upper surface of said top plate is even with an upper surface of the reticle.
Claim 16
Dependent Claim 90 words
The apparatus according to claim 1 , wherein the apparatus further comprises: a substrate stage which holds the substrate; and an enclosure which surrounds a space, between said projection optical system and said substrate stage, through which exposure light passes, wherein said enclosure is arranged such that a gap is provided between a lower end thereof and said substrate stage, and wherein said substrate stage includes a top plate that surrounds the substrate, and an upper surface of said top plate is even with an upper surface of the substrate.
Claim 17
Dependent Claim 38 words
The apparatus according to claim 1 , wherein said reticle surface plate has an opening and said shield is configured to prevent the opening of said reticle surface plate from deviating from a region defined by said shield.
Claim 18
Dependent Claim 43 words
A device manufacturing method comprising the steps of: installing, in a semiconductor manufacturing factory, manufacturing apparatuses including the exposure apparatus defined in claim 1 , for performing various processes; and manufacturing a semiconductor device by a plurality of processes using the manufacturing apparatuses.
Claim 19
Dependent Claim 46 words
The method according to claim 17 , further comprising the steps of: connecting the manufacturing apparatuses via a local area network; and communicating information about at least one of the manufacturing apparatuses between the local area network and an external network outside the semiconductor manufacturing factory.
Claim 20
Dependent Claim 40 words
The method according to claim 18 , further comprising the step of accessing a database provided by a vendor or user of the exposure apparatus via the external network, thereby obtaining maintenance information of the exposure apparatus by data communication.
Claim 21
Dependent Claim 33 words
The method according to claim 19 , further comprising the step of performing data communication between the semiconductor manufacturing factory and another semiconductor manufacturing factory via the external network, thereby performing production management.
Claim 22
Dependent Claim 59 words
A semiconductor manufacturing factory comprising: manufacturing apparatuses, including the exposure apparatus defined in claim 1 , for performing various processes; a local area network for connecting the manufacturing apparatuses; and a gateway for allowing access to an external network outside the factory from the local area network, wherein information about at least one of the manufacturing apparatuses is communicated.
Claim 23
Dependent Claim 81 words
A maintenance method for the exposure apparatus defined in claim 1 that is installed in a semiconductor manufacturing factory, said method comprising the steps of: making a vendor or user of the exposure apparatus provide a maintenance database connected to an external network outside the semiconductor manufacturing factory; allowing access to the maintenance database from the semiconductor manufacturing factory via the external network; and transmitting maintenance information accumulated in the maintenance database to the semiconductor manufacturing factory via the external network.
Claim 24
Dependent Claim 45 words
The apparatus according to claim 1 , wherein the apparatus further comprises: a display; a network interface; and a computer for executing network software, and said display, said network interface, and said computer enable communicating maintenance information of the exposure apparatus via a computer network.
Claim 25
Dependent Claim 60 words
The apparatus according to claim 23 , wherein the network software provides on said display said user interface for accessing a maintenance database provided by a vendor or user of the exposure apparatus and connected to the external network outside a factory in which the exposure apparatus is installed, and information is obtained from the database via the external network.
Claim 26
Dependent Claim 103 words
An exposure apparatus comprising: an optical system; a stage which moves with a flat object during exposure; an enclosure which surrounds a space, between said optical system and said stage, through which exposure light passes; and a gas supply which supplies inert gas into the space between said optical system and said stage; wherein said enclosure is arranged such that a gap is provided between a lower end thereof and said stage, and wherein said stage includes a top plate that surrounds the flat object, and an upper surface of said top plate is even with an upper surface of the flat object.
Claim 27
Dependent Claim 103 words
An exposure apparatus comprising: an optical system; a stage which moves with a flat object during exposure; an enclosure which surrounds a space, between said optical system and said stage, through which exposure light passes; and a gas supply which supplies inert gas into the space between said optical system and said stage; wherein said enclosure is arranged such that a gap is provided between a lower end thereof and said stage, and wherein said stage includes a top plate that surrounds the flat object, and an upper surface of said top plate is even with an upper surface of the flat object.
Claim 28
Dependent Claim 23 words
The apparatus according to claim 25 , wherein said optical system includes an illumination optical system, and said stage includes a reticle stage.
Claim 29
Dependent Claim 23 words
The apparatus according to claim 25 , wherein said optical system includes a projection optical system, and said stage includes a substrate stage.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2007-06-29 2007-12-29 2008-06-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2011-06-29 2011-12-29 2012-06-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2015-06-29 2015-12-29 2016-06-29 $7700.00 Window Closed / Lapsed

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