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US6722607B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Knockdown, changeable reel system and method

Assignee: PetroFlex N A Inc
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Filing: 2003-03-03
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Granted: 2004-04-20
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Expires: 2023-03-03
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Abstract

Abstract A reel for use with flaccid material, such as cables, conduits or the like, includes flanges that are connected together by an adjustable hub. The hub is formed of a plurality of crossbeams that are releasably connected to the flanges whereby the reel can be disassembled for shipping and/or storage and re-assembled in a wide variety of configurations to have a variety of hub dimensions and a variety of compartments.

Inventors

  • 👤 Dustin H. Weaver
  • 👤 Thomas L. Yoast

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 14:59
CPC Classifications
B; B65; B65H; B65H75/00; B65H75/02; B65H75/04; B65H75/08; B65H75/14; B65H75/146; B65H75/18; B65H75/20; B65H75/22; B65H75/2245; B65H75/2254; B65H2701/00; B65H2701/50; B65H2701/51; B65H2701/513; B65H2701/5134; B65H2701/51344

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 118 words
A changeable reel system adapted for receiving a coil of flexible, elongated material, which system comprises: a plurality of flanges each having a central area, a perimeter element and multiple spokes extending radially from the central area to the perimeter element; a plurality of crossbeams each having a pair of opposite ends; a use configuration with said flanges positioned in parallel, spaced relation and forming a compartment therebetween for receiving a material coil; each said crossbeam extending between a pair of said flanges in said use configuration; each said crossbeam end being releasably attached to a respective spoke of a corresponding flange in said use configuration; and a knockdown configuration with said crossbeam ends detached from said spokes.
Claim 2
Dependent Claim 118 words
A changeable reel system adapted for receiving a coil of flexible, elongated material, which system comprises: a plurality of flanges each having a central area, a perimeter element and multiple spokes extending radially from the central area to the perimeter element; a plurality of crossbeams each having a pair of opposite ends; a use configuration with said flanges positioned in parallel, spaced relation and forming a compartment therebetween for receiving a material coil; each said crossbeam extending between a pair of said flanges in said use configuration; each said crossbeam end being releasably attached to a respective spoke of a corresponding flange in said use configuration; and a knockdown configuration with said crossbeam ends detached from said spokes.
Claim 3
Dependent Claim 22 words
The system according to claim 1 , which includes said crossbeam ends being rigidly connected to respective spokes in said use configuration.
Claim 4
Dependent Claim 25 words
The system according to claim 1 , which includes a plurality of spoke/crossbeam connectors each selectively attaching a respective spoke to a respective crossbeam end.
Claim 5
Dependent Claim 49 words
The system according to claim 3 wherein each said spoke/crossbeam connector includes: a projection mounted on a respective crossbeam end or spoke and extending therefrom; and a receiver mounted on the other of said crossbeam end or spoke and receiving said projection with said reel in said use configuration.
Claim 6
Dependent Claim 37 words
The system according to claim 4 wherein each said spoke/crossbeam connector is releasable by moving a respective crossbeam radially outwardly away from said central areas towards said perimeter elements whereby said projections are extracted from said receivers.
Claim 7
Dependent Claim 30 words
The system according to claim 5 , which includes: said projections being retained in respective receivers at least partly by said material coiled in said compartment in said use configuration.
Claim 8
Dependent Claim 28 words
The system according to claim 4 wherein said projection cooperates with said receiver to restrict relative rotation between said crossbeam and said flange about at least one axis.
Claim 9
Dependent Claim 21 words
The system according to claim 7 wherein said projections and said receivers cooperate to rigidly fasten said spokes to said flanges.
Claim 10
Dependent Claim 28 words
The system according to claim 1 , which includes: a hub positioned generally coaxially with said flange central areas and comprising multiple said crossbeams extending between said flanges.
Claim 11
Dependent Claim 35 words
The system according to claim 9 , which includes: said hub having a cross-sectional diameter; and said crossbeam ends being adapted for mounting along said spokes at multiple locations whereby said hub diameter is adjustable.
Claim 12
Independent Claim 132 words
A method of handling an elongated, flexible material, which comprises the steps of: providing first and second flanges each having a central area, a perimeter element and multiple spokes extending radially outwardly from the central area to the perimeter element; providing multiple crossbeams each having first and second ends; attaching said crossbeam first ends to respective first flange spokes; positioning said flanges in approximately parallel, spaced relation with respect to each other; attaching said crossbeam second ends to respective second flange spokes to place said reel in a use configuration; forming an annular compartment around said crossbeams and between said flanges; coiling material in said compartment; dispensing material from said compartment; and detaching respective crossbeam ends from respective spokes and thereby disengaging said flanges to place said reel in a knockdown configuration.
Claim 13
Independent Claim 132 words
A method of handling an elongated, flexible material, which comprises the steps of: providing first and second flanges each having a central area, a perimeter element and multiple spokes extending radially outwardly from the central area to the perimeter element; providing multiple crossbeams each having first and second ends; attaching said crossbeam first ends to respective first flange spokes; positioning said flanges in approximately parallel, spaced relation with respect to each other; attaching said crossbeam second ends to respective second flange spokes to place said reel in a use configuration; forming an annular compartment around said crossbeams and between said flanges; coiling material in said compartment; dispensing material from said compartment; and detaching respective crossbeam ends from respective spokes and thereby disengaging said flanges to place said reel in a knockdown configuration.
Claim 14
Dependent Claim 25 words
The method according to claim 11 , which includes the additional step of rigidly attaching said crossbeam ends to respective spokes in said use configuration.
Claim 15
Dependent Claim 30 words
The method according to claim 11 , which includes the additional step of providing a plurality of spoke/crossbeam connectors each selectively attaching a respective spoke to a respective crossbeam end.
Claim 16
Dependent Claim 150 words
The method according to claim 13 , which includes the additional steps of: providing each said connector with a projection; mounting each said projection on a respective crossbeam end or spoke; extending each said projection from a respective said crossbeam end or spoke; providing the other of said crossbeam end or spoke with a receiver; attaching each said crossbeam end to a respective spoke by inserting a respective projection into a respective receiver to place said reel in its use configuration; forming a hub with multiple said crossbeams and extending said hub between said flange central areas generally coaxially with same; forming an annular compartment around said hub and between said flanges; coiling an elongated material around said hub in said compartment; dispensing said coiled material from said compartment; detaching said crossbeams from said flanges by extracting said projections from said receivers; and placing said reel in a knockdown configuration.
Claim 17
Dependent Claim 47 words
The method according to claim 14 , which includes the additional steps of: providing multiple attachment locations along said spokes for said crossbeam ends; and adjusting a diameter of said hub by attaching said crossbeam ends to said spokes and locations corresponding to a respective hub diameter.
Claim 18
Dependent Claim 43 words
The method according to claim 11 , which includes the additional steps of: shipping said elongated material coiled on said reel in its use configuration from a source of said elongated material to a customer; and backhauling said reel in its knockdown configuration.
Claim 19
Dependent Claim 30 words
The method according to claim 14 , which includes the additional step of at least partly retaining said projections in said receivers by said elongated material wrapped around said hub.
Claim 20
Dependent Claim 36 words
The method according to claim 11 , which includes the additional steps of: providing a third flange; detachably connecting third flange to said second flanges; and providing a second compartment between said second and third flanges.
Claim 21
Dependent Claim 38 words
The method according to claim 14 , which includes the additional steps of: inserting said projections into said receivers by moving said crossbeams radially inwardly; and extracting said projections from said receivers by moving said crossbeams radially outwardly.
Claim 22
Independent Claim 211 words
A method of handling an elongated, flexible material, which comprises the steps of: providing first and second flanges each having a central area, a perimeter element and multiple spokes extending radially outwardly from the central area to the perimeter element; providing multiple crossbeams each having first and second ends; providing multiple spoke/crossbeam connectors each associated with a respective crossbeam end and spoke; providing each said connector with a projection; mounting each said projection on a respective crossbeam end or spoke; extending each said projection from a respective crossbeam end or spoke; providing the other of said crossbeam end or spoke with a receiver; positioning said flanges in approximately parallel, spaced relation with respect to each other; attaching each said crossbeam end to a respective spoke by inserting a respective projection into a respective receiver to place said reel in its use configuration; forming a hub with multiple said crossbeams and extending said hub between said flanges generally coaxially with said central areas; forming an annular compartment around said hub and between said flanges; coiling an elongated material around said hub in said compartment; dispensing said coiled material from said compartment; detaching said crossbeams from said flanges by extracting said projections from said receivers; and placing said reel in a knockdown configuration.
Claim 23
Independent Claim 211 words
A method of handling an elongated, flexible material, which comprises the steps of: providing first and second flanges each having a central area, a perimeter element and multiple spokes extending radially outwardly from the central area to the perimeter element; providing multiple crossbeams each having first and second ends; providing multiple spoke/crossbeam connectors each associated with a respective crossbeam end and spoke; providing each said connector with a projection; mounting each said projection on a respective crossbeam end or spoke; extending each said projection from a respective crossbeam end or spoke; providing the other of said crossbeam end or spoke with a receiver; positioning said flanges in approximately parallel, spaced relation with respect to each other; attaching each said crossbeam end to a respective spoke by inserting a respective projection into a respective receiver to place said reel in its use configuration; forming a hub with multiple said crossbeams and extending said hub between said flanges generally coaxially with said central areas; forming an annular compartment around said hub and between said flanges; coiling an elongated material around said hub in said compartment; dispensing said coiled material from said compartment; detaching said crossbeams from said flanges by extracting said projections from said receivers; and placing said reel in a knockdown configuration.

References Cited (Backward Citations)

US1411098A Cited
US3817475A Cited
US3836093A Cited
US4620676A Cited
US5954294A Cited
US6527220B2 Cited
US6450411B1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2007-04-20 2007-10-20 2008-04-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2011-04-20 2011-10-20 2012-04-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2015-04-20 2015-10-20 2016-04-20 $7700.00 Window Closed / Lapsed

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