US6688280B2
Expired / Lapsed
US
⏱️ 0.0 years remaining
Air and fuel supply system for combustion engine
Assignee: Caterpillar Inc
•
Filing: 2002-05-14
•
Granted: 2004-02-10
•
Expires: 2022-05-14
Abstract
Abstract A method of operating an internal combustion engine, including at least one cylinder and a piston slidable in the cylinder, may include supplying pressurized air from an intake manifold to an air intake port of a combustion chamber in the cylinder, selectively operating an air intake valve to open the air intake port to allow pressurized air to flow between the combustion chamber and the intake manifold substantially during a majority portion of a compression stroke of the piston, and operably controlling a fuel supply system to inject fuel into the combustion chamber after the intake valve is closed.
Inventors
- 👤 James Richard Weber
- 👤 Scott A. Leman
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-03 22:12
CPC Classifications
F; F02; F02D; F02D13/00; F02D13/02; F02D13/0269; F01; F01L; F01L13/00; F01L13/0015; F01N; F01N13/00; F01N13/009; F01N3/00; F01N3/02; F01N3/021; F01N3/033; F01N3/035; F01N3/08; F01N3/0807; F01N3/0814; F01N3/0828; F01N3/0842; F02B; F02B29/00; F02B29/04; F02B29/0406; F02B29/0412; F02B37/00; F02B37/004; F02B37/013; F02B37/02; F02D13/0223; F02D13/0226; F02D15/00; F02D15/04; F02D41/00; F02D41/0002; F02D41/0007; F02D41/30; F02D41/38; F02D41/40; F02D41/402; F02D41/403; F02M; F02M26/00; F02M26/02; F02M26/08; F02M45/00; F02M45/02; F02M45/04; F02M57/00; F02M57/02; F02M57/022; F02M57/023; F02M59/00; F02M59/20; F02M59/36; F02M59/366; F01L1/00; F01L1/02; F01L1/04; F01L1/047; F01L1/053; F01L2001/0535; F01N13/08; F01N13/10; F01N2250/00; F01N2250/02; F01N2430/00; F01N2430/08; F01N2430/085; F01N2570/00; F01N2570/14; F01N3/023; F01N3/025; F01N3/027; F01N3/0821; F01N3/10; F01N3/18; F01N3/20; F02B75/00; F02B75/16; F02B75/18; F02B2075/1804; F02B2075/1824; F02B2275/00; F02B2275/14; F02B2275/32; F02B3/00; F02B3/06; F02D13/0203; F02D13/0253; F02D19/00; F02D19/02; F02D19/021; F02D19/023; F02D19/024; F02D2041/001; F02M21/00; F02M21/02; F02M21/0218; F02M21/0248; F02M21/0275; F02M26/01; F02M26/13; F02M26/14; F02M26/15; F02M26/17; F02M26/21; F02M26/22; F02M26/23; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12; Y02T10/40
Claims Analysis
Total Claims: 39
Claim 1
Independent Claim
100 words
A method of operating an internal combustion engine including at least one cylinder and a piston slidable in the cylinder, the method comprising: supplying pressurized air from an intake manifold to an air intake port of a combustion chamber in the cylinder; selectively operating an air intake valve to open the air intake port to allow pressurized air to flow between the combustion chamber and the intake manifold substantially during a majority portion of a compression stroke of the piston; and operably controlling a fuel supply system to inject fuel into the combustion chamber after the intake valve is closed.
Claim 2
Independent Claim
100 words
A method of operating an internal combustion engine including at least one cylinder and a piston slidable in the cylinder, the method comprising: supplying pressurized air from an intake manifold to an air intake port of a combustion chamber in the cylinder; selectively operating an air intake valve to open the air intake port to allow pressurized air to flow between the combustion chamber and the intake manifold substantially during a majority portion of a compression stroke of the piston; and operably controlling a fuel supply system to inject fuel into the combustion chamber after the intake valve is closed.
Claim 3
Dependent Claim
24 words
The method of claim 1 , wherein said selectively operating includes operating a variable intake valve closing mechanism to keep the intake valve open.
Claim 4
Dependent Claim
24 words
The method of claim 2 , wherein the variable intake valve closing mechanism is operated at least one of hydraulically, pneumatically, mechanically, and electronically.
Claim 5
Dependent Claim
23 words
The method of claim 1 , wherein the selective operation of the air intake valve is based on at least one engine condition.
Claim 6
Dependent Claim
32 words
The method of claim 1 , wherein said selectively operating includes operating the intake valve to remain open for a portion of a second half of the compression stroke of the piston.
Claim 7
Dependent Claim
28 words
The method of claim 1 , wherein said operably controlling a fuel supply system includes operating a fuel injector assembly at least one of hydraulically, mechanically, and electronically.
Claim 8
Independent Claim
179 words
A method of operating an internal combustion engine including at least one cylinder and a piston slidable in the cylinder, the method comprising: imparting rotational movement to a first turbine and a first compressor of a first turbocharger with exhaust air flowing from an exhaust port of the cylinder; imparting rotational movement to a second turbine and a second compressor of a second turbocharger with exhaust air flowing from an exhaust duct of the the first turbocharger; compressing air drawn from atmosphere with the second compressor; compressing air received from the second compressor with the first compressor; supplying pressurized air from the first compressor to an air intake port of a combustion chamber in the cylinder via an intake manifold; controllably operating a fuel supply system to inject fuel directly into the combustion chamber; and selectively operating an air intake valve to open the air intake port to allow pressurized air to flow between the combustion chamber and the intake manifold during a portion of a compression stroke of the piston, wherein fuel is injected during a combustion stroke.
Claim 9
Independent Claim
179 words
A method of operating an internal combustion engine including at least one cylinder and a piston slidable in the cylinder, the method comprising: imparting rotational movement to a first turbine and a first compressor of a first turbocharger with exhaust air flowing from an exhaust port of the cylinder; imparting rotational movement to a second turbine and a second compressor of a second turbocharger with exhaust air flowing from an exhaust duct of the the first turbocharger; compressing air drawn from atmosphere with the second compressor; compressing air received from the second compressor with the first compressor; supplying pressurized air from the first compressor to an air intake port of a combustion chamber in the cylinder via an intake manifold; controllably operating a fuel supply system to inject fuel directly into the combustion chamber; and selectively operating an air intake valve to open the air intake port to allow pressurized air to flow between the combustion chamber and the intake manifold during a portion of a compression stroke of the piston, wherein fuel is injected during a combustion stroke.
Claim 10
Dependent Claim
14 words
The method of claim 7 , wherein fuel injection begins during the compression stroke.
Claim 11
Dependent Claim
26 words
The method of claim 7 , wherein said selectively operating includes operating a variable intake valve closing mechanism to interrupt cyclical movement of the intake valve.
Claim 12
Dependent Claim
23 words
The method of claim 7 , wherein the selective operation of the air intake valve is based on at least one engine condition.
Claim 13
Dependent Claim
32 words
The method of claim 7 , wherein said selectively operating includes operating the intake valve to remain open for a portion of a second half of he compression stroke of the piston.
Claim 14
Dependent Claim
28 words
The method of claim 7 , wherein said controllably operating a fuel supply system includes operating a fuel injector assembly at least one of hydraulically, mechanically, and electronically.
Claim 15
Dependent Claim
150 words
An internal combustion engine, comprising: a block defining at least one cylinder; a head connected with said block, said head having an air intake port and an exhaust port; a piston slidable in each cylinder; an air intake valve controllably movable to open and close the air intake port; a first turbocharger including a first turbine coupled with a first compressor, the first turbine being in fluid communication with the exhaust port, the first compressor being in fluid communication with the air intake port; a second compressor being in fluid communication with atmosphere and the first compressor; a fuel supply system operable to controllably inject fuel into the combustion chamber; and a controller configured to selectively operate the air intake valve to remain open during a portion of a compression stroke of the piston, wherein the controller is configured to inject fuel into the combustion chamber during an combustion stroke.
Claim 16
Dependent Claim
150 words
An internal combustion engine, comprising: a block defining at least one cylinder; a head connected with said block, said head having an air intake port and an exhaust port; a piston slidable in each cylinder; an air intake valve controllably movable to open and close the air intake port; a first turbocharger including a first turbine coupled with a first compressor, the first turbine being in fluid communication with the exhaust port, the first compressor being in fluid communication with the air intake port; a second compressor being in fluid communication with atmosphere and the first compressor; a fuel supply system operable to controllably inject fuel into the combustion chamber; and a controller configured to selectively operate the air intake valve to remain open during a portion of a compression stroke of the piston, wherein the controller is configured to inject fuel into the combustion chamber during an combustion stroke.
Claim 17
Dependent Claim
16 words
The engine of claim 13 , wherein said second compressor is coupled with said first turbine.
Claim 18
Dependent Claim
33 words
The engine of claim 13 , wherein the controller is configured to operate the intake valve to remain open for a portion of a second half of the compression stroke of the piston.
Claim 19
Dependent Claim
16 words
The engine of claim 13 , wherein the fuel supply system includes a fuel injector assembly.
Claim 20
Dependent Claim
205 words
An internal combustion engine, comprising: a block defining at least one cylinder; a head connected with said block, said head having an air intake port and an exhaust port; a piston slidable in each cylinder; an air intake valve assembly connectable with a cam assembly to controllably move an intake valve to open and close the air intake port; a first turbocharger including a first turbine coupled with a first compressor, the first turbine being in fluid communication with the exhaust port and an exhaust duct, the first compressor being in fluid communication with the air intake port; a second turbocharger including a second turbine coupled with a second compressor, the second turbine being in fluid communication with the exhaust duct of the first turbocharger and atmosphere, the second compressor being in fluid communication with atmosphere and the first compressor; a fuel supply system connectable with a cam assembly operable to controllably inject fuel into the combustion chamber; and a variable intake valve mechanism connectable with said air intake valve, said variable intake valve mechanism being adaptable to interrupt cyclical movement of said intake valve, wherein said cam assembly for said fuel system includes a cam lobe having a first bump and a second bump.
Claim 21
Dependent Claim
205 words
An internal combustion engine, comprising: a block defining at least one cylinder; a head connected with said block, said head having an air intake port and an exhaust port; a piston slidable in each cylinder; an air intake valve assembly connectable with a cam assembly to controllably move an intake valve to open and close the air intake port; a first turbocharger including a first turbine coupled with a first compressor, the first turbine being in fluid communication with the exhaust port and an exhaust duct, the first compressor being in fluid communication with the air intake port; a second turbocharger including a second turbine coupled with a second compressor, the second turbine being in fluid communication with the exhaust duct of the first turbocharger and atmosphere, the second compressor being in fluid communication with atmosphere and the first compressor; a fuel supply system connectable with a cam assembly operable to controllably inject fuel into the combustion chamber; and a variable intake valve mechanism connectable with said air intake valve, said variable intake valve mechanism being adaptable to interrupt cyclical movement of said intake valve, wherein said cam assembly for said fuel system includes a cam lobe having a first bump and a second bump.
Claim 22
Dependent Claim
17 words
The engine of claim 17 , wherein said first turbocharger and said second turbocharger are similarly sized.
Claim 23
Dependent Claim
22 words
The engine of claim 17 , wherein said variable valve mechanism is actuated at least one of hydraulically, pneumatically, mechanically, and electronically.
Claim 24
Dependent Claim
23 words
The engine of claim 17 , further including an air cooler between at least one of said first compressor and said second compressor.
Claim 25
Independent Claim
103 words
A method of controlling an internal combustion engine having a variable compression ratio, said engine having a block defining a cylinder, a piston slidable in said cylinder, a head connected with said block, said piston, said cylinder, and said head defining a combustion chamber, the method comprising: pressurizing air; supplying said air to an intake manifold of the engine; maintaining fluid communication between said combustion chamber and the intake manifold during a portion of an intake stroke and through a predetermined portion of a compression stroke; and supplying a pressurized fuel directly to the combustion chamber during a portion of a combustion stroke.
Claim 26
Independent Claim
103 words
A method of controlling an internal combustion engine having a variable compression ratio, said engine having a block defining a cylinder, a piston slidable in said cylinder, a head connected with said block, said piston, said cylinder, and said head defining a combustion chamber, the method comprising: pressurizing air; supplying said air to an intake manifold of the engine; maintaining fluid communication between said combustion chamber and the intake manifold during a portion of an intake stroke and through a predetermined portion of a compression stroke; and supplying a pressurized fuel directly to the combustion chamber during a portion of a combustion stroke.
Claim 27
Dependent Claim
19 words
The method of claim 21 , further including supplying the pressurized fuel during a portion of the compression stroke.
Claim 28
Dependent Claim
25 words
The method of claim 22 , wherein supplying the pressurized fuel includes supplying a pilot injection at a predetermined crank angle before a main injection.
Claim 29
Dependent Claim
15 words
The method of claim 23 , wherein said main injection begins during the compression stroke.
Claim 30
Dependent Claim
23 words
The method of claim 21 , wherein said predetermined portion of the compression stroke is at least a majority of the compression stroke.
Claim 31
Dependent Claim
21 words
The method of claim 21 , wherein said pressurizing includes a first stage of pressurization and a second stage of pressurization.
Claim 32
Dependent Claim
22 words
The method of claim 26 , further including cooling air between said first stage of pressurization and said second stage of pressurization.
Claim 33
Dependent Claim
12 words
The method of claim 21 , further including cooling the pressurized air.
Claim 34
Independent Claim
112 words
A method of controlling an internal combustion engine having a variable compression ratio, said engine having a block defining a cylinder, a piston slidable in said cylinder, a head connected with said block, said piston, said cylinder, and said head defining a combustion chamber, the method comprising: pressurizing air to a ratio of at least 4:1 with respect to atmospheric pressure; supplying the pressurized air to an intake manifold of the engine; maintaining fluid communication between the combustion chamber and the intake manifold during an intake stroke and a majority of a compression stroke; and supplying a fuel to the combustion chamber during at least a portion of the remaining compression stroke.
Claim 35
Independent Claim
112 words
A method of controlling an internal combustion engine having a variable compression ratio, said engine having a block defining a cylinder, a piston slidable in said cylinder, a head connected with said block, said piston, said cylinder, and said head defining a combustion chamber, the method comprising: pressurizing air to a ratio of at least 4:1 with respect to atmospheric pressure; supplying the pressurized air to an intake manifold of the engine; maintaining fluid communication between the combustion chamber and the intake manifold during an intake stroke and a majority of a compression stroke; and supplying a fuel to the combustion chamber during at least a portion of the remaining compression stroke.
Claim 36
Dependent Claim
20 words
The method of claim 29 , wherein said majority is at least 90 degrees crank angle after bottom dead center.
Claim 37
Dependent Claim
28 words
The method of claim 29 , wherein said supplying fuel includes injecting a first portion of fuel a predetermined period prior to injecting a second portion of fuel.
Claim 38
Dependent Claim
25 words
The method of claim 31 , wherein said injecting the second portion of fuel begins during the compression stroke and terminates during a combustion stroke.
Claim 39
Dependent Claim
20 words
The method of claim 31 , further including cooling the air prior to supplying the air to the combustion chamber.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 2007-02-09 | 2007-08-11 | 2008-02-10 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2011-02-09 | 2011-08-11 | 2012-02-10 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2015-02-09 | 2015-08-11 | 2016-02-10 | $7700.00 | Window Closed / Lapsed |