Lever handle support mechanism

Claim 2

A handle support mechanism for attachment to a lock operable by first and second handles, the handle support mechanism comprising: a first friction element comprising a disc having a friction surface and a first cylindrical bearing surface, the first friction element being connected to and rotationally driven by the first handle when the first handle is turned; a second friction element comprising a disc having a friction surface and a second cylindrical bearing surface, the second friction element being connected to and rotationally driven by the second handle when the second handle is turned; a first non-rotatable friction surface in frictional contact with the friction surface on the first friction element; a second non-rotatable friction surface in frictional contact with the friction surface on the second friction element, the first and second fixed friction surfaces being non-rotatable relative to the lock; and a bracket holding the friction surfaces on the first and second friction elements in frictional contact with the first and second non-rotatable friction surfaces, the bracket including first and second bearing holes engaging the first and second cylindrical bearing surfaces to rotationally hold the first and second friction elements.

Claim 3

The handle support mechanism of claim 1 wherein: the bracket includes the first non-rotatable friction surface and the friction surface on the first friction element is an outer surface of the first friction element; and the bracket also includes the second non-rotatable friction surface and the friction surface on the second friction element is an outer surface of the second friction element.

Claim 4

The handle support mechanism of claim 1 wherein the bracket is a spring bracket providing a first inward spring force between the friction surface on the first friction element and the first non-rotatable friction surface and a second, oppositely directed, inward spring force between the friction surface on the second friction element and the second non-rotatable friction surface.

Claim 5

The handle support mechanism of claim 3 wherein: the lock is a mortise lock having a thickness; and the bracket is generally U-shaped and includes a base portion and a pair of legs separated by a distance corresponding to the thickness of the mortise lock, the legs extending to opposite sides of the mortise lock.

Claim 6

The handle support mechanism of claim 4 wherein the bracket comprises a self-aligning spring bracket not rigidly attached to the mortise lock.

Claim 7

The handle support mechanism of claim 4 wherein the base portion of the bracket is attached to a back surface of the mortise lock.

Claim 8

The handle support mechanism of claim 3 wherein the bracket is made of spring steel.

Claim 9

The handle support mechanism of claim 1 wherein the bracket and the first and second friction elements are externally mounted to the lock.

Claim 10

The handle support mechanism of claim 1 wherein the handle support mechanism is externally mounted to the lock without any fasteners.

Claim 11

The handle support mechanism of claim 1 wherein the first and second non-rotatable friction surfaces include at least one dimple in frictional contact with corresponding notches formed in the friction surfaces of the first and second friction elements.

Claim 12

The handle support mechanism of claim 10 wherein the first and second non-rotatable friction surfaces each include four dimples and the friction surfaces of the first and second friction elements each include four corresponding notches.

Claim 13

The handle support mechanism of claim 1 wherein: the first friction element disc includes the first cylindrical bearing surface and a square hole extending axially therethrough for engaging a first spindle extending from the first handle; and the second friction element disc includes the second cylindrical bearing surface and a square hole extending axially therethrough for engaging a second spindle extending from the second handle.

Claim 14

The handle support mechanism of claim 12 wherein the friction discs are formed of sintered powdered metal.

Claim 15

The handle support mechanism of claim 13 wherein the friction discs are coated with an anti-wear coating.

Claim 16

The handle support mechanism of claim 13 wherein the friction discs are plated with nickel before the anti-wear coating is applied.

Claim 17

The handle support mechanism of claim 14 wherein the anti-wear coating includes PTFE.

Claim 18

The handle support mechanism of claim 1 wherein the first and second friction elements comprise first and second friction discs, and the friction discs are formed of sintered powdered metal.

Claim 19

The handle support mechanism of claim 1 wherein the first and second friction elements are coated with an anti-wear coating.

Claim 20

A handle support mechanism for attachment to a mortise lock operable by first and second lever handles, the handle support mechanism comprising: a first friction disc connected to and rotationally driven by the first lever handle when the first lever handle is turned, the first friction disc having a first friction surface and at least one notch formed therein; a second friction disc connected to and rotationally driven by the second lever handle when the second lever handle is turned, the second friction disc having a second friction surface and at least one notch formed therein; a free-floating U-shaped spring bracket extending to opposite sides of the mortise lock, the spring bracket having first and second spring bracket friction surfaces held in frictional contact with the friction surfaces on the first and second friction discs by inward spring pressure applied by the spring bracket, the first and second spring bracket friction surfaces having at least one dimple formed thereon, the at least one dimple on the first spring bracket friction surface cooperatively engaging the at least one notch on the first friction disc to hold the first lever handle in a level position when the second lever handle is rotated, and the at least one dimple on the second spring bracket friction surface cooperatively engaging the at least one notch on the second friction disc to hold the second lever handle in a level position when the first lever handle is rotated.

Claim 21

A handle support mechanism for attachment to a mortise lock operable by first and second lever handles, the handle support mechanism comprising: a first friction disc connected to and rotationally driven by the first lever handle when the first lever handle is turned, the first friction disc having a first friction surface and at least one notch formed therein; a second friction disc connected to and rotationally driven by the second lever handle when the second lever handle is turned, the second friction disc having a second friction surface and at least one notch formed therein; a free-floating U-shaped spring bracket extending to opposite sides of the mortise lock, the spring bracket having first and second spring bracket friction surfaces held in frictional contact with the friction surfaces on the first and second friction discs by inward spring pressure applied by the spring bracket, the first and second spring bracket friction surfaces having at least one dimple formed thereon, the at least one dimple on the first spring bracket friction surface cooperatively engaging the at least one notch on the first friction disc to hold the first lever handle in a level position when the second lever handle is rotated, and the at least one dimple on the second spring bracket friction surface cooperatively engaging the at least one notch on the second friction disc to hold the second lever handle in a level position when the first lever handle is rotated.

Claim 22

A handle support mechanism for attachment to a lock operable by first and second handles, the handle support mechanism comprising: a first friction element having a friction surface, the first friction element being connected to and rotationally driven by the first handle when the first handle is turned; a second friction element having a friction surface, the second friction element being connected to and rotationally driven by the second handle when the second handle is turned; a first non-rotatable friction surface in frictional contact with the friction surface on the first friction element; a second non-rotatable friction surface in frictional contact with the friction surface on the second friction element, the first and second fixed friction surfaces being non-rotatable relative to the lock; and a spring bracket holding the friction surfaces on the first and second friction elements in frictional contact with the first and second non-rotatable friction surfaces, the spring bracket providing a first inward spring force between the friction surface on the first friction element and the first non-rotatable friction surface and a second, oppositely directed, inward spring force between the friction surface on the second friction element and the second non-rotatable friction surface.

Claim 23

A handle support mechanism for attachment to a lock operable by first and second handles, the handle support mechanism comprising: a first friction element having a friction surface, the first friction element being connected to and rotationally driven by the first handle when the first handle is turned; a second friction element having a friction surface, the second friction element being connected to and rotationally driven by the second handle when the second handle is turned; a first non-rotatable friction surface in frictional contact with the friction surface on the first friction element; a second non-rotatable friction surface in frictional contact with the friction surface on the second friction element, the first and second fixed friction surfaces being non-rotatable relative to the lock; and a spring bracket holding the friction surfaces on the first and second friction elements in frictional contact with the first and second non-rotatable friction surfaces, the spring bracket providing a first inward spring force between the friction surface on the first friction element and the first non-rotatable friction surface and a second, oppositely directed, inward spring force between the friction surface on the second friction element and the second non-rotatable friction surface.

Claim 24

The handle support mechanism of claim 20 wherein: the first friction element includes a first cylindrical bearing surface; the second friction element includes a second cylindrical bearing surface; and the bracket includes first and second bearing holes engaging the first and second cylindrical bearing surfaces to rotationally hold the first and second friction elements.

Claim 25

The handle support mechanism of claim 20 wherein the first and second friction elements are discs.

Claim 26

The handle support mechanism of claim 20 wherein: the bracket includes the first non-rotatable friction surface and the friction surface on the first friction element is an outer surface of the first friction element; and the bracket also includes the second non-rotatable friction surface and the friction surface on the second friction element is an outer surface of the second friction element.

Claim 27

The handle support mechanism of claim 20 wherein: the lock is a mortise lock having a thickness; and the bracket is generally U-shaped and includes a base portion and a pair of legs separated by a distance corresponding to the thickness of the mortise lock, the legs extending to opposite sides of the mortise lock.

Claim 28

The handle support mechanism of claim 24 wherein the bracket comprises a self-aligning spring bracket not rigidly attached to the mortise lock.

Claim 29

The handle support mechanism of claim 24 wherein the base portion of the bracket is attached to a back surface of the mortise lock.

Claim 30

The handle support mechanism of claim 20 wherein the bracket is made of spring steel.

Claim 31

The handle support mechanism of claim 20 wherein the bracket and the first and second friction elements are externally mounted to the lock.

Claim 32

The handle support mechanism of claim 20 wherein the handle support mechanism is externally mounted to the lock without any fasteners.

Claim 33

The handle support mechanism of claim 20 wherein the first and second non-rotatable friction surfaces include at least one dimple in frictional contact with corresponding notches formed in the friction surfaces of the first and second friction elements.

Claim 34

The handle support mechanism of claim 30 wherein the first and second non-rotatable friction surfaces each include four dimples and the friction surfaces of the first and second friction elements each include four corresponding notches.

Claim 35

The handle support mechanism of claim 20 wherein: the bracket comprises a spring bracket having two bearing holes; the first friction element comprises a friction disc having a first cylindrical bearing surface and a square hole extending axially therethrough for engaging a first spindle extending from the first handle; and the second friction element also comprises a friction disc having a second cylindrical bearing surface and a square hole extending axially therethrough for engaging a second spindle extending from the second handle.

Claim 36

The handle support mechanism of claim 32 wherein the friction discs are formed of sintered powdered metal.

Claim 37

The handle support mechanism of claim 33 wherein the friction discs are coated with an anti-wear coating.

Claim 38

The handle support mechanism of claim 33 wherein the friction discs are plated with nickel before the anti-wear coating is applied.

Claim 39

The handle support mechanism of claim 34 wherein the anti-wear coating includes PTFE.

Claim 40

The handle support mechanism of claim 20 wherein the first and second friction elements comprise first and second friction discs, and the friction discs are formed of sintered powdered metal.

Claim 41

The handle support mechanism of claim 20 wherein the first and second friction elements are coated with an anti-wear coating.