Door lock with clutch arrangement

Claim 2

A driver in a lock arrangement of the type having a rotatable outer lever, an outer lever spindle connected to the outer lever for rotation therewith, a latch, an outer drive spindle for selectively retracting the latch, the outer drive spindle selectively rotated with the outer lever and outer lever spindle, the driver comprising, in combination: a body member having a first axis and having a first end, a second end, and an external surface extending between said first end and said second end and having a locked position for the lock arrangement in a locked condition and an unlocked position for the lock arrangement in an unlocked condition; said external surface having: a first section having a first preselected geometrical configuration in regions adjacent said first end and said first section extending toward said second end, and said first section operatively engaging the outer lever spindle and rotated by the outer lever spindle and operatively engaging the outer drive spindle to engage and retract the latch for the lock in the unlocked condition; a second section intermediate said first section and said second end and having a second geometrical configuration and said second section free of operative driving engagement with the outer drive spindle for the lock in a locked condition; and said body member of said driver axially movable along said first axis between said locked and unlocked positions.

Claim 3

The arrangement defined in claim 1 and further comprising: said driver body mounted for reciprocating axial movement in the lock arrangement in regions adjacent the outer drive spindle and the outer lever spindle along said first axis between said unlocked position for the lock in an unlocked condition and said locked position for the lock in a locked condition; and means for moving said driver between said locked and unlocked positions thereof.

Claim 4

The arrangement defined in claim 2 and further comprising: resilient means yieldingly resisting said axial movement of said driver body from said unlocked position to said locked position.

Claim 5

The arrangement defined in claim 3 and further comprising: said second end of said driver having a flange portion; said resilient means engaging said flange portion and the outer drive spindle.

Claim 6

The arrangement defined in claim 4 wherein: said resilient means is radially spaced from said external surface of said driver.

Claim 7

The arrangement defined in claim 1 wherein: said first geometrical configuration has at least one planar section.

Claim 8

The arrangement defined in claim 1 wherein: said first geometrical configuration is substantially square in cross-section.

Claim 9

The arrangement defined in claim 1 wherein: said first geometrical configuration is substantially rectangular in cross-section.

Claim 10

The arrangement defined in claim 1 wherein: said first geometrical configuration is substantially hexagonal in cross-section.

Claim 11

The arrangement defined in claim 1 wherein: said first geometrical configuration is substantially triangular in cross-section.

Claim 12

The arrangement defined in claim 1 wherein: said second section has a radial extent less than said first section.

Claim 13

The arrangement defined in claim 3 wherein: said first section is substantially square in cross-section; said second section is substantially round in cross-section and having a radial extent less than said first section; said second end of said driver has a flange portion and said flange portion extending radially outwardly a greater radial distance than said first section and said second section of said external surface; and, said resilient means engaging said flange portion.

Claim 14

The arrangement defined in claim 12 wherein: said body member is tubular having a preselected internal wall configuration.

Claim 15

In a lock arrangement having a first axis and having a latch arrangement, including a latch, a push/turn button mounted for reciprocal and rotational movement along the first axis, the improvement comprising: an outer lever; an inner lever containing the push button, said inner lever rotatable about the first axis and the push button reciprocatingly and rotatingly moveable from an unlocked condition wherein the push button extends outwardly a first preselected distance from said inner lever to a locked condition wherein the push button extends outwardly a second preselected distance from said inner lever and said second preselected distance is less than said first preselected distance; a generally tubular outer drive spindle concentrically mounted on the first axis in regions adjacent said outer lever and having a first end and a second end and having a tab portion at said first end, and said tab portion extending radially inwardly, and said second end having a latch arrangement engaging flange portion, said tab portion having an interior driver-engaging surface; a generally tubular outer lever spindle connected to the outer lever for rotation therewith about the first axis and said outer lever spindle having a tab portion extending radially inwardly toward the axis and said tab portion having a driver-engaging surface; a generally tubular driver concentrically mounted on the first axis for rotational movement about the first axis and reciprocating movement along the first axis and having an internal surface, and external surface, a first end, and a second end, and said external surface and said internal surface extending from said first end to said second end, said driver having a locked position for the lock in a locked condition and an unlocked condition for the lock in an unlocked condition, and having: said external surface having: a first section having a first pre-selected geometrical configuration in regions adjacent said first end and extending toward said second end of said driver, and operatively engaging said driver-engaging surface of said tab portion of said outer lever spindle in said locked and unlocked positions, and operatively engaging said driver-engaging surface of said tab portion of said first end of said outer driver spindle in said unlocked position; a second section intermediate said first section and said second end and having a second geometrical configuration and said second section aligned with said driver-engaging surface of said tab portion of said outer drive spindle and and said driver free of operative engagement with said outer drive spindle for the lock in said locked position; resilient means intermediate said second end of said driver and said outer drive spindle for yielding resisting said reciprocating movement of said driver from said unlocked to said locked position; a push cap concentrically mounted on the first axis and interior said outer drive spindle, and said push cap generally tubular in cross-section and having a first end connected to said second end of said driver and a second end spaced from said first end; a dogging bar having a first end connected to said push button and a said end operatively engaging said push cap, and said dogging bar pushing said push cap to move said driver from said unlocked position to said locked position thereof upon movement of said push button from the unlocked condition to the locked condition.

Claim 16

In a lock arrangement having a first axis and having a latch arrangement, including a latch, a push/turn button mounted for reciprocal and rotational movement along the first axis, the improvement comprising: an outer lever; an inner lever containing the push button, said inner lever rotatable about the first axis and the push button reciprocatingly and rotatingly moveable from an unlocked condition wherein the push button extends outwardly a first preselected distance from said inner lever to a locked condition wherein the push button extends outwardly a second preselected distance from said inner lever and said second preselected distance is less than said first preselected distance; a generally tubular outer drive spindle concentrically mounted on the first axis in regions adjacent said outer lever and having a first end and a second end and having a tab portion at said first end, and said tab portion extending radially inwardly, and said second end having a latch arrangement engaging flange portion, said tab portion having an interior driver-engaging surface; a generally tubular outer lever spindle connected to the outer lever for rotation therewith about the first axis and said outer lever spindle having a tab portion extending radially inwardly toward the axis and said tab portion having a driver-engaging surface; a generally tubular driver concentrically mounted on the first axis for rotational movement about the first axis and reciprocating movement along the first axis and having an internal surface, and external surface, a first end, and a second end, and said external surface and said internal surface extending from said first end to said second end, said driver having a locked position for the lock in a locked condition and an unlocked condition for the lock in an unlocked condition, and having: said external surface having: a first section having a first pre-selected geometrical configuration in regions adjacent said first end and extending toward said second end of said driver, and operatively engaging said driver-engaging surface of said tab portion of said outer lever spindle in said locked and unlocked positions, and operatively engaging said driver-engaging surface of said tab portion of said first end of said outer driver spindle in said unlocked position; a second section intermediate said first section and said second end and having a second geometrical configuration and said second section aligned with said driver-engaging surface of said tab portion of said outer drive spindle and and said driver free of operative engagement with said outer drive spindle for the lock in said locked position; resilient means intermediate said second end of said driver and said outer drive spindle for yielding resisting said reciprocating movement of said driver from said unlocked to said locked position; a push cap concentrically mounted on the first axis and interior said outer drive spindle, and said push cap generally tubular in cross-section and having a first end connected to said second end of said driver and a second end spaced from said first end; a dogging bar having a first end connected to said push button and a said end operatively engaging said push cap, and said dogging bar pushing said push cap to move said driver from said unlocked position to said locked position thereof upon movement of said push button from the unlocked condition to the locked condition.

Claim 17

The arrangement defined in claim 14 wherein: said tab portion of said outer drive spindle and said tab portion of said outer lever spindle have said first preselected configuration of said first section of said outer surface of said driver.

Claim 18

The arrangement defined in claim 15 wherein: said first preselected geometrical configuration is square.

Claim 19

The arrangement defined in claim 15 wherein: said first preselected geometrical configuration is triangular.

Claim 20

The arrangement defined in claim 15 wherein: said first preselected geometrical configuration is hexagonal.

Claim 21

The arrangement defined in claim 15 wherein: said first preselected geometrical configuration is sinusoidal.

Claim 22

The arrangement defined in claim 16 wherein: said first preselected geometrical configuration has at least one planar section for driving engagement with said tab portions of said outer lever spindle and said outer driver spindle.

Claim 23

The arrangement defined in claim 16 and further comprising: an outer rose; an outer lever return spring means contained within said outer rose and operatively connected to said outer lever for biasing said outer lever in a first preselected condition.

Claim 24

The arrangement defined in claim 21 further comprising: an inner rose; an inner lever return spring means contained within said inner rose and operatively connected to said inner lever for biasing said inner lever in said first preselected condition.

Claim 25

The arrangement defined in claim 22 and further comprising: retractor spring means for resiliently resisting retraction of the latch of the latch arrangement.

Claim 26

The arrangement defined in claim 23 wherein: said flange portion of said outer drive spindle operatively engaging the latch arrangement for retracting the latch against the biasing of said retractor spring means.

Claim 27

The arrangement defined in claim 24 and further comprising: a key cylinder mounted in said outer lever; a tail piece connected to said key cylinder for rotation about the first axis; a key spindle concentrically mounted about the first axis and intermediate said outer drive spindle and said push cap and having a flange portion for operatively engaging the latch arrangement for retracting the latch against the biasing of said retractor spring means, and said tail piece rotating said key spindle about the first axis for the condition of rotation of the key cylinder.

Claim 28

In a lock arrangement having a first axis and having a latch arrangement, including a latch, a push/turn button mounted for reciprocal and rotational movement along the first axis, the improvement comprising: an outer lever, said inner lever rotatable about the first axis; an inner lever containing the push button, said inner lever rotatable about the first axis and the push button reciprocatingly and rotatingly moveable from an unlocked condition wherein the push button extends outwardly a first preselected distance from said inner lever to a locked condition wherein the push button extends outwardly a second preselected distance from said inner lever and said second preselected distance is less than said first preselected distance; an outer drive spindle in regions adjacent said outer lever and rotatable about the axis and having a first end and a second end and having a tab portion at said first end, and said tab portion extending radially inwardly, and said second end having a latch arrangement engaging flange portion, said tab portion having an interior driver-engaging surface; an outer lever spindle connected to said outer lever for rotation therewith about the first axis and said outer lever spindle having a tab portion extending radially inwardly toward the axis and said tab portion having a driver-engaging surface; a driver mounted for rotational movement about the first axis and reciprocating movement along the first axis and having an external surface, a first end, and a second end, and said external surface extending from said first end to said second end, said driver having a locked position for the lock in a locked condition and an unlocked position for the lock in an unlocked condition, and having: said external surface having: a first section having a first preselected geometrical configuration in regions adjacent said first end and extending toward said second end of said driver, and operatively engaging said driver-engaging surface of said tab portion of said outer lever spindle and operatively engaging said driver-engaging surface of said tab portion of said first end of said outer driver spindle for said driver in said unlocked position, and said first section operatively engine said driver-engaging surface of said tab portion of said outer lever spindle for said driver in said locked position; a second section intermediate said first section and said second end and having a second geometrical configuration and said second section aligned with said driver-engaging surface of said tab portion of said outer drive spindle and said driver free of operative engagement with said outer drive spindle for the lock in said locked position; a push cap having a first end connected to said second end of said driver and a second end spaced from said first end; a dogging bar having a first end connected to said push button and a second end operatively engaging said push cap, and said dogging bar pushing said push cap to move said driver axially from said unlocked position to said locked position thereof for movement of push button from the unlocked condition to the locked condition.

Claim 29

In a lock arrangement having a first axis and having a latch arrangement, including a latch, a push/turn button mounted for reciprocal and rotational movement along the first axis, the improvement comprising: an outer lever, said inner lever rotatable about the first axis; an inner lever containing the push button, said inner lever rotatable about the first axis and the push button reciprocatingly and rotatingly moveable from an unlocked condition wherein the push button extends outwardly a first preselected distance from said inner lever to a locked condition wherein the push button extends outwardly a second preselected distance from said inner lever and said second preselected distance is less than said first preselected distance; an outer drive spindle in regions adjacent said outer lever and rotatable about the axis and having a first end and a second end and having a tab portion at said first end, and said tab portion extending radially inwardly, and said second end having a latch arrangement engaging flange portion, said tab portion having an interior driver-engaging surface; an outer lever spindle connected to said outer lever for rotation therewith about the first axis and said outer lever spindle having a tab portion extending radially inwardly toward the axis and said tab portion having a driver-engaging surface; a driver mounted for rotational movement about the first axis and reciprocating movement along the first axis and having an external surface, a first end, and a second end, and said external surface extending from said first end to said second end, said driver having a locked position for the lock in a locked condition and an unlocked position for the lock in an unlocked condition, and having: said external surface having: a first section having a first preselected geometrical configuration in regions adjacent said first end and extending toward said second end of said driver, and operatively engaging said driver-engaging surface of said tab portion of said outer lever spindle and operatively engaging said driver-engaging surface of said tab portion of said first end of said outer driver spindle for said driver in said unlocked position, and said first section operatively engine said driver-engaging surface of said tab portion of said outer lever spindle for said driver in said locked position; a second section intermediate said first section and said second end and having a second geometrical configuration and said second section aligned with said driver-engaging surface of said tab portion of said outer drive spindle and said driver free of operative engagement with said outer drive spindle for the lock in said locked position; a push cap having a first end connected to said second end of said driver and a second end spaced from said first end; a dogging bar having a first end connected to said push button and a second end operatively engaging said push cap, and said dogging bar pushing said push cap to move said driver axially from said unlocked position to said locked position thereof for movement of push button from the unlocked condition to the locked condition.

Claim 30

The arrangement defined in claim 26 and further comprising: resilient means intermediate said second end of said driver and said outer drive spindle for yieldingly resisting movement of said driver from said unlocked to said locked position.

Claim 31

The arrangement defined in claim 27 wherein: said tab portion of said outer drive spindle and said tab portion of said outer lever spindle have said first preselected geometry configuration of said first section of said outer surface of said driver.

Claim 32

The arrangement defined in claim 27 wherein: said first preselected geometrical configuration is square.

Claim 33

The arrangement defined in claim 27 wherein: said first preselected geometrical configuration is triangular.

Claim 34

The arrangement defined in claim 27 wherein: said first preselected geometrical configuration is hexagonal.

Claim 35

The arrangement defined in claim 27 wherein: said first preselected geometrical configuration is sinusoidal.

Claim 36

The arrangement defined in claim 27 wherein: said first preselected geometrical configuration has at least one planar section for driving engagement with said tab portions of said outer lever spindle and said outer driver spindle.

Claim 37

The arrangement defined in claim 29 and further comprising: an outer rose; an outer lever return spring contained within said outer rose and operatively connected to said outer lever for biasing said outer lever in a first preselected condition.

Claim 38

The arrangement defined in claim 34 further comprising: an inner rose; an inner lever return spring contained within said inner rose and operatively connected to said inner lever for biasing said inner lever in said first preselected condition.

Claim 39

The arrangement defined in claim 35 and further comprising: latch springs for resiliently resisting retraction of the latch of the latch arrangement.

Claim 40

The arrangement defined in claim 36 wherein: said flange portion of said outer drive spindle operatively engaging the latch arrangement for retracting the latch against the biasing of said latch springs.

Claim 41

The arrangement defined in claim 37 and further comprising: a key cylinder mounted in said outer lever; a tail piece connected to said key cylinder for rotation about the first axis; a key spindle concentrically mounted about the first axis and intermediate said drive outer spindle and said push cap and having a flange portion for operatively engaging the latch arrangement for retracting the latch against the biasing of said latch springs, and said tail piece rotating said key spindle about the first axis for the condition of rotation of the key cylinder.

Claim 42

The arrangement defined in claim 38 and further comprising: an inner drive spindle connected to said inner handle for rotation therewith and said inner drive spindle having a flange portion for operatively engaging the latch arrangement for retracting the latch against the biasing of said latch springs.

Claim 43

The arrangement defined in claim 26 where said push button rotates independently of said inner lever handle.

Claim 44

The arrangement defined in claim 26 wherein said push button is selectively rotated with rotation of said inner lever handle.

Claim 45

The arrangement defined in claim 37 and further comprising: a key spindle concentrically mounted about the first axis and intermediate said outer drive spindle and said push cap and having a flange portion for operatively engaging the latch arrangement for retracting the latch against the biasing of said latch springs, and said tail piece rotating said key spindle about the first axis; turning means accessible from the outside of the lock arrangement and connected to said tail piece for rotating said tail piece to rotate said key spindle to retract the latch.

Claim 46

The arrangement defined in claim 42 wherein: said turning means is a turn button.

Claim 47

The arrangement defined in claim 42 wherein: said turning means is a slotted button.

Claim 48

A driver for a lock arrangement of the type having a latch, a locked position wherein the latch is extended and an unlocked position wherein the latch is retracted, and having an outer lever, an outer lever spindle connected to the outer lever for rotation therewith about a first axis and having a tab portion extending radially inwardly toward the axis, an outer drive spindle having a first end with an inwardly directed tab portion in close proximity to the tab portion of the outer lever spindle and mounted for selected rotation about the first axis and having a latch retracting flange on a second end spaced from the first end for retraction of the latch for rotation about the first axis, an inner lever, an inner drive spindle operatively connected to the inner lever for rotation therewith about the first axis and having a latch retracting flange for engagement with the latch to retract the latch for rotation about the first axis and free of rotation induced by the rotation of the outer drive spindle, the driver comprising, in combination: a body member having a first end, a second end and an outer surface extending between said first end and said second end; said outer surface having a first section having a first preselected geometrical configuration and said first section extending from said first end towards said second end a first preselected distance and a second section having a second preselected geometrical configuration and extending from said first section to said second end, and the tab portion of the outer lever spindle in rotational driving engagement with said first section in the locked position and the unlocked position and the tab portion of the outer drive spindle in rotational driven engagement with said first section in the unlocked position and the outer drive spindle aligned with said second section and free of rotational driven engagement with said body member in the locked position; and said body member reciprocatingly movable axially along the first axis between the locked position and the unlocked position.

Claim 49

A driver for a lock arrangement of the type having a latch, a locked position wherein the latch is extended and an unlocked position wherein the latch is retracted, and having an outer lever, an outer lever spindle connected to the outer lever for rotation therewith about a first axis and having a tab portion extending radially inwardly toward the axis, an outer drive spindle having a first end with an inwardly directed tab portion in close proximity to the tab portion of the outer lever spindle and mounted for selected rotation about the first axis and having a latch retracting flange on a second end spaced from the first end for retraction of the latch for rotation about the first axis, an inner lever, an inner drive spindle operatively connected to the inner lever for rotation therewith about the first axis and having a latch retracting flange for engagement with the latch to retract the latch for rotation about the first axis and free of rotation induced by the rotation of the outer drive spindle, the driver comprising, in combination: a body member having a first end, a second end and an outer surface extending between said first end and said second end; said outer surface having a first section having a first preselected geometrical configuration and said first section extending from said first end towards said second end a first preselected distance and a second section having a second preselected geometrical configuration and extending from said first section to said second end, and the tab portion of the outer lever spindle in rotational driving engagement with said first section in the locked position and the unlocked position and the tab portion of the outer drive spindle in rotational driven engagement with said first section in the unlocked position and the outer drive spindle aligned with said second section and free of rotational driven engagement with said body member in the locked position; and said body member reciprocatingly movable axially along the first axis between the locked position and the unlocked position.

Claim 50

The arrangement defined in claim 45 further comprising: a flange on said second end of said body member.

Claim 51

The arrangement defined in claim 45 wherein: said body member is rotatable about the first axis extending from said first end to said second end and said uniform inner surface first section and said section are concentric about the first axis.

Claim 52

The arrangement defined in claim 47 wherein: said first section has a first radial extent from the central axis and said second section has a second radial extent less than said first radial extent from the first axis.

Claim 53

The arrangement defined in claim 48 wherein: said body member is tubular and having an inner surface concentric with said central axis; and said first preselected geometrical configuration is generally rectangular and said second geometrical configuration is circular.

Claim 54

The arrangement defined in claim 49 wherein: said first geometrical configuration further comprising chamfered corners.

Claim 55

The arrangement defined in claim 46 wherein: said flange has a circular outer perimeter and has an outward extent from said second section greater than said first preselected geometrical configuration of said first section of said outer surface at said body member.

Claim 56

The arrangement defined in claim 45 wherein: said first preselected geometrical configuration includes at least one planar portion.

Claim 57

The arrangement defined in claim 45 wherein: said first preselected geometrical configuration has at least one lobe.

Claim 58

The arrangement defined in claim 51 herein: said body member is rotatable about the first axis extending from said first end of said body member to said second end of said body member and said first section and said second section are concentric about the first axis; said first section has a first radial extent from the first axis and said second section has a second radial extent less than said first radial extent from the first axis.

Claim 59

The arrangement defined in claim 54 wherein: said body member is tubular and having an inner surface concentric with said central axis; and said first preselected geometrical configuration is generally rectangular and said second geometrical configuration is circular and said flange has a radial, outward extent greater than said first preselected geometrical configuration of said first section of said outer surface of said body member.

Claim 60

The arrangement defined in claim 55 wherein: said first geometrical configuration further comprising chamfered corners.