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US6623306B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Solder mask configuration for a printed circuit board of a modular jack

Assignee: Hon Hai Precision Industry Co Ltd
•
Filing: 2002-05-08
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Granted: 2003-09-23
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Expires: 2022-05-08
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Abstract

Abstract A printed circuit board ( 23 ) used in a modular jack ( 1 ) includes a plurality of insertion holes ( 231, 232 ) defined through an upper side and a lower side thereof. A conductive layer coating ( 235 ) coats an inside of each insertion hole and a conductive base ring ( 236 ) forms a rim around each end of each hole. A solder mask ( 230 ) covers portions of a front and a rear surfaces of the printed circuit board around the insertion holes. The solder mask covers over the base rings and extends a short distance into each insertion hole, thereby increasing a creepage distance between conductive layer coatings of adjacent holes. This protects the printed circuit board from short circuiting.

Inventors

  • 👤 ZhengHua Xu
  • 👤 Houg Jun Wang
  • 👤 Qisheng Zheng

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 15:23
CPC Classifications
H; H05; H05K; H05K1/00; H05K1/02; H05K1/0213; H05K1/0254; H05K1/0256; H01; H01R; H01R12/00; H01R12/50; H01R12/51; H01R12/55; H01R12/58; H01R12/585; H01R13/00; H01R13/66; H01R13/719; H01R12/70; H01R12/7005; H01R12/71; H01R12/712; H01R12/716; H01R12/72; H01R12/722; H01R12/724; H01R13/665; H01R13/6658; H01R24/00; H01R24/60; H01R24/62; H01R24/64; H05K1/11; H05K1/115; H05K1/116; H05K2201/00; H05K2201/09; H05K2201/09818; H05K2201/099; H05K2201/10; H05K2201/10007; H05K2201/10189; H05K2201/10431; H05K2201/1059; H05K3/00; H05K3/22; H05K3/28; H05K3/30; H05K3/306; H05K3/308

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 216 words
A modular jack for mating with a complementary connector comprising: an insulating housing defining a first receiving hole at a front thereof for receiving a complementary connector and a second receiving hole at a rear; a first terminal insert received in the second receiving hole, the first terminal insert having a plurality of terminals embedded therein, each terminal comprising an inclined contacting end extending into the first receiving hole, and a backwardly extending press-fitted end extending into the second receiving hole; a printed circuit board received in the second receiving hole and defining a plurality of insertion holes therethrough, each insertion hole having a conductive layer coating on an inner surface thereof, the printed circuit board comprising a solder mask covering a portion of at least a surface thereof around the insertion holes, and extending radially into each insertion hole a tiny distance to increase a creepage distance between conductive layer coatings of adjacent insertion holes, the press-fitted ends of the terminals being press-fitted in corresponding insertion holes; and a second terminal insert received in the second receiving hole of the insulating housing, the second terminal insert having a plurality of conductive pins embedded therein, each conductive pin comprising a downwardly extending soldering portion and a forwardly extending press-fitted portion engaging with a corresponding insertion hole.
Claim 2
Dependent Claim 216 words
A modular jack for mating with a complementary connector comprising: an insulating housing defining a first receiving hole at a front thereof for receiving a complementary connector and a second receiving hole at a rear; a first terminal insert received in the second receiving hole, the first terminal insert having a plurality of terminals embedded therein, each terminal comprising an inclined contacting end extending into the first receiving hole, and a backwardly extending press-fitted end extending into the second receiving hole; a printed circuit board received in the second receiving hole and defining a plurality of insertion holes therethrough, each insertion hole having a conductive layer coating on an inner surface thereof, the printed circuit board comprising a solder mask covering a portion of at least a surface thereof around the insertion holes, and extending radially into each insertion hole a tiny distance to increase a creepage distance between conductive layer coatings of adjacent insertion holes, the press-fitted ends of the terminals being press-fitted in corresponding insertion holes; and a second terminal insert received in the second receiving hole of the insulating housing, the second terminal insert having a plurality of conductive pins embedded therein, each conductive pin comprising a downwardly extending soldering portion and a forwardly extending press-fitted portion engaging with a corresponding insertion hole.
Claim 3
Dependent Claim 17 words
The modular jack as described in claim 1 , further comprising a shield enclosing the insulating housing.
Claim 4
Dependent Claim 51 words
The modular jack as described in claim 1 , wherein the plurality of insertion holes are defined respectively through an upper side and a lower side of the printed circuit board for respectively engaging with the terminals of the first terminal insert and the conductive pins of the second terminal insert.
Claim 5
Dependent Claim 20 words
The modular jack as described in claim 1 , further comprising a noise filter attached on the printed circuit board.
Claim 6
Dependent Claim 63 words
The modular jack as described in claim 1 , wherein the insulating housing has a plurality of middle plates integrally formed therewith separating the first receiving hole from the second receiving hole and defining a plurality of channels between the middle plates for receiving the inclined contacting ends of the terminals of the first terminal insert for electrical connection with the complementary connector.
Claim 7
Dependent Claim 41 words
The modular jack as described in claim 1 , wherein the conductive layer coatings of the insertion holes each forms base rings on opposite surfaces of the printed circuit board and the base rings are covered over by the solder mask.

References Cited (Backward Citations)

US6171152B1 Cited
US6174198B1 Cited
US6010367A Cited
US6179668B1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2006-09-22 2007-03-24 2007-09-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2010-09-22 2011-03-24 2011-09-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2014-09-22 2015-03-24 2015-09-23 $7700.00 Window Closed / Lapsed

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