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US6558747B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming insulating film and process for producing semiconductor device

Assignee: Toshiba Corp
•
Filing: 2001-12-14
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Granted: 2003-05-06
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Expires: 2021-12-14
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Abstract

Abstract A method of forming an insulating film which includes the steps of: dissolving in a solvent a first and second polymer which each comprise methylpolysiloxane as the main component and one of which has a weight average molecular weight at least 10 times that of the other to thereby prepare a chemical solution; applying the chemical solution to a semiconductor substrate to form a coating film; and heat-treating the coating film to thereby form an organosilicon oxide film. The weight-average molecular weight of the first polymer is preferably at least 100 times that of the second polymer. Thus, an insulating organosilicon oxide film having a low dielectric constant and high cracking resistance is formed from a coating fluid.

Inventors

  • 👤 Rempei Nakata
  • 👤 Nobuhide Yamada
  • 👤 Hideshi Miyajima
  • 👤 Akihiro Kojima
  • 👤 Takahiko Kurosawa
  • 👤 Eiji Hayashi
  • 👤 Youngsoon Seo
  • 👤 Atsushi Shiota
  • 👤 Kinji Yamada

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 15:58
CPC Classifications
C; C08; C08G; C08G77/00; C08G77/04; C08G77/14; C08G77/16; C09; C09D; C09D183/00; C09D183/04; C09D183/06; H; H10; H10P; H10P14/00; H10P14/60; H10P14/63; H10P14/6326; H10P14/6342; H10P14/66; H10P14/665; H10P14/668; H10P14/6681; H10P14/6684; H10P14/6686; H10P14/69; H10P14/692; H10P14/6921; H10P14/6922; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31652; Y10T428/31663

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 83 words
A method of forming an insulating film, which comprises the steps of: dissolving in a solvent a first polymer and a second polymer which each comprise methylpolysiloxane as the main component and one of which has a weight average molecular weight at least 10 times the weight average molecular weight of the other to thereby prepare a chemical solution; applying the chemical solution to a semiconductor substrate to form a coating film; and heat-treating the coating film, thereby forming an organosilicon oxide film.
Claim 2
Independent Claim 83 words
A method of forming an insulating film, which comprises the steps of: dissolving in a solvent a first polymer and a second polymer which each comprise methylpolysiloxane as the main component and one of which has a weight average molecular weight at least 10 times the weight average molecular weight of the other to thereby prepare a chemical solution; applying the chemical solution to a semiconductor substrate to form a coating film; and heat-treating the coating film, thereby forming an organosilicon oxide film.
Claim 3
Dependent Claim 35 words
The method of forming an insulating film of claim 1 , wherein the weight average molecular weight of the first polymer is at least 100 times the weight average molecular weight of the second polymer.
Claim 4
Dependent Claim 39 words
The method of forming an insulating film of claim 1 , wherein the weight average molecular weight of the first polymer is 1,000,000 or higher and the weight average molecular weight of the second polymer is 10,000 or lower.
Claim 5
Dependent Claim 29 words
The method of forming an insulating film of claim 1 , wherein the proportion of the first polymer to the second polymer is from 10/90 to 90/10 by weight.
Claim 6
Dependent Claim 29 words
The method of forming an insulating film of claim 1 , wherein the proportion of the first polymer to the second polymer is from 20/80 to 80/20 by weight.
Claim 7
Dependent Claim 74 words
The method of forming an insulating film of claim 2 , wherein the chemical solution further contains a third polymer comprising methylpolysiloxane as the main component, the third polymer having a weight average molecular weight lower than the weight average molecular weight of the first polymer and higher than the weight average molecular weight of the second polymer, and the organosilicon oxide film is formed by thermally hardening the first, second, and third polymers.
Claim 8
Dependent Claim 50 words
The method of forming an insulating film of claim 6 , wherein the weight average molecular weight of the third polymer is not higher than one-tenth the weight average molecular weight of the first polymer and is at least 10 times the weight average molecular weight of the second polymer.
Claim 9
Dependent Claim 37 words
The method of forming an insulating film of claim 6 , wherein the content of the third polymer is from 5 to 80% by weight based on the total amount of the first, second and third polymers.
Claim 10
Dependent Claim 25 words
The method of forming an insulating film of claim 1 , wherein the heat treatment is conducted at a temperature of 400° C. or lower.
Claim 11
Dependent Claim 21 words
The method of forming an insulating film of claim 1 , wherein the heat treatment is conducted in a nitrogen atmosphere.
Claim 12
Dependent Claim 98 words
A process for producing a semiconductor device, which comprises the steps of: dissolving in a solvent a first polymer and a second polymer which each comprise methylpolysiloxane as the main component and one of which has a weight average molecular weight at least 10 times the weight average molecular weight of the other to thereby prepare a chemical solution; applying the chemical solution to a semiconductor substrate having elements arranged thereon to form a coating film; heat-treating the coating film, thereby forming an interlayer dielectric comprising an organosilicon oxide film; and forming a wiring on the interlayer dielectric.
Claim 13
Dependent Claim 98 words
A process for producing a semiconductor device, which comprises the steps of: dissolving in a solvent a first polymer and a second polymer which each comprise methylpolysiloxane as the main component and one of which has a weight average molecular weight at least 10 times the weight average molecular weight of the other to thereby prepare a chemical solution; applying the chemical solution to a semiconductor substrate having elements arranged thereon to form a coating film; heat-treating the coating film, thereby forming an interlayer dielectric comprising an organosilicon oxide film; and forming a wiring on the interlayer dielectric.
Claim 14
Dependent Claim 35 words
The process for producing a semiconductor device of claim 11 , wherein the weight average molecular weight of the first polymer is at least 100 times the weight average molecular weight of the second polymer.
Claim 15
Dependent Claim 39 words
The process for producing a semiconductor device of claim 11 , wherein the weight average molecular weight of the first polymer is 1,000,000 or higher and the weight average molecular weight of the second polymer is 10,000 or lower.
Claim 16
Dependent Claim 29 words
The process for producing a semiconductor device of claim 11 , wherein the proportion of the first polymer to the second polymer is from 10/90 to 90/10 by weight.
Claim 17
Dependent Claim 29 words
The process for producing a semiconductor device of claim 11 , wherein the proportion of the first polymer to the second polymer is from 20/80 to 80/20 by weight.
Claim 18
Dependent Claim 74 words
The process for producing a semiconductor device of claim 12 , wherein the chemical solution further contains a third polymer comprising methylpolysiloxane as the main component, the third polymer having a weight average molecular weight lower than the weight average molecular weight of the first polymer and higher than the weight average molecular weight of the second polymer, and the organosilicon oxide film is formed by thermally hardening the first, second and third polymers.
Claim 19
Dependent Claim 49 words
The process for producing a semiconductor device of claim 16 , wherein the weight average molecular weight of the third polymer is not higher than one-tenth the weight average molecular weight of the first polymer and is at least 10 times the weight-average molecular weight of the second polymer.
Claim 20
Dependent Claim 37 words
The process for producing a semiconductor device of claim 16 , wherein the content of the third polymer is from 5 to 80% by weight based on the total amount of the first, second, and third polymers.
Claim 21
Dependent Claim 25 words
The process for producing a semiconductor device of claim 11 , wherein the heat treatment is conducted at a temperature of 400° C. or lower.
Claim 22
Dependent Claim 21 words
The process for producing a semiconductor device of claim 11 , wherein the heat treatment is conducted in a nitrogen atmosphere.

References Cited (Backward Citations)

JPS6156870A Cited
US5733644A Cited
US5872194A Cited
US6043330A Cited
US6287701B1 Cited
US6072012A Cited
JP2000256642A Cited

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