Connector, preferably a right angle connector, with integrated PCB assembly

Claim 2

A connector, comprising at least one PCB assembly comprising an insulating substrate and a spacer layer mounted next to the substrate, said insulating substrate having at least one conductive trace on a first surface, each of said conducting traces having a first end, a first contact terminal mounted on the first end, a second end, a second contact terminal mounted on the second end, the spacer having a first recess for accommodating at least part of the first contact terminal and a second recess for accommodating at least part of the second contact terminal.

Claim 3

A connector according to claim 1 , wherein said spacer includes a cover plate made of insulating material, said cover plate having at least one conductive trace on a first cover plate surface facing said insulating substrate, said conducting trace on the cover plate having one end for connection to the first contact terminal and another end for connection to the second contact terminal.

Claim 4

A connector according to claim 1 , wherein ground traces are provided on the surface of the insulating substrate carrying the conductive trace and a ground layer is disposed on a second opposed surface of the insulating substrate, the ground trace and ground layer being electrically connected through at least one plated through hole.

Claim 5

A connector according to claim 1 , wherein said second contact terminal includes structure for connecting the connector to a printed circuit board.

Claim 6

A connector according to claim 1 , and further comprising an insulating connector body for receiving said PCB assembly.

Claim 7

A connector according to claim 1 , and further comprising at least one electrical filtering component associated with the conductive trace on the insulating substrate.

Claim 8

An electrical connector comprising: an insulative substrate having a first exterior surface and at least one circuit trace disposed on the first surface and extending from a first area of the substrate to a second area of the substrate, the circuit trace including at least a first location for mounting an electrical terminal on the substrate in electrical connection with the circuit trace; and a first electrical terminal, the first terminal having a mounting section for mounting the terminal at the first location on the circuit trace and a contact section disposed in offset relation to the first surface, for establishing electrical connection with a mating contact.

Claim 9

An electrical connector comprising: an insulative substrate having a first exterior surface and at least one circuit trace disposed on the first surface and extending from a first area of the substrate to a second area of the substrate, the circuit trace including at least a first location for mounting an electrical terminal on the substrate in electrical connection with the circuit trace; and a first electrical terminal, the first terminal having a mounting section for mounting the terminal at the first location on the circuit trace and a contact section disposed in offset relation to the first surface, for establishing electrical connection with a mating contact.

Claim 10

An electrical connector as in claim 7 , wherein at least a portion of the contact section of the terminal extends beside the first surface of the substrate.

Claim 11

An electrical connector as in claim 7 , wherein at least a portion of the contact section of the terminal extends beyond an edge of the substrate.

Claim 12

An electrical connector as in claim 7 , wherein the mounting section is adapted to be surface mounted at the first location.

Claim 13

An electrical connector comprising: a circuit substrate having a first surface and at least one circuit trace disposed on the first surface and extending from a first area of the substrate to a second area of the substrate, the circuit trace including at least a first location for mounting an electrical terminal on the substrate in electrical connection with the circuit trace; and a first electrical terminal, the first terminal having a mounting section surface mounted to the substrate at the first location on the circuit trace and a contact section, said terminal including a force application structure adapted to receive a force applied to the terminal.

Claim 14

An electrical connector comprising: a circuit substrate having a first surface and at least one circuit trace disposed on the first surface and extending from a first area of the substrate to a second area of the substrate, the circuit trace including at least a first location for mounting an electrical terminal on the substrate in electrical connection with the circuit trace; and a first electrical terminal, the first terminal having a mounting section surface mounted to the substrate at the first location on the circuit trace and a contact section, said terminal including a force application structure adapted to receive a force applied to the terminal.

Claim 15

An electrical connector as in claim 11 , wherein the force application structure comprises structure extending away from the first surface of the substrate.

Claim 16

The electrical connector of claim 11 , wherein the terminal is a press-fit terminal.

Claim 17

An electrical connector as in claim 12 , wherein the structure comprises a tab upstanding from the first surface.

Claim 18

An electrical connector as in claim 14 , wherein the structure further comprises an upstanding member adjacent the tab.

Claim 19

An electrical connector as in claim 11 , and further comprising an insulative cover for covering the first surface of the substrate, the cover and the substrate forming a module.

Claim 20

An electrical connector as in claim 16 , and further comprising a housing, the housing including structure adapted to hold a plurality of said modules.

Claim 21

An electrical connector as in claim 17 , wherein each module includes a plurality of circuit traces, each trace having a first location, with a contact terminal disposed at said first location of each circuit trace, and a second location spaced from the first location and a contact terminal disposed at each second location.

Claim 22

An electrical connector as in claim 16 , wherein the cover includes structure adapted to engage said force application structure to apply said force thereto.

Claim 23

An electrical connector as in claim 19 , wherein the structure comprises a surface adapted to bear against said force application structure.

Claim 24

An electrical connector as in claim 20 , wherein the cover includes a recess for receiving the terminals and the surface comprises a wall of the recess.

Claim 25

An electrical connector as in claim 11 , wherein the substrate includes a second surface opposite the first surface and a metallic shielding layer is disposed on the second surface with at least a portion of the metallic shielding layer overlying a shielding layer on the first surface, an opening extending through the substrate in said overlying region, said cover having a locating member extending into said opening.

Claim 26

The electrical connector of claim 22 , wherein the opening is a plated through hole.

Claim 27

An electrical connector comprising: an insulative substrate having a first surface and at least one circuit trace disposed on the first surface and extending from a first area of the substrate to a second area of the substrate, the circuit trace including at least a first location for mounting an electrical terminal on the substrate in electrical connection with the circuit trace; a first electrical terminal, the first terminal having a mounting section for mounting the terminal at the first location on the circuit trace and a contact section, and wherein the contact section of the terminal includes a spring biased contact member; a cover overlying the substrate and together with the substrate forming a module; and a preload element on the module for preloading the contact member.

Claim 28

An electrical connector comprising: an insulative substrate having a first surface and at least one circuit trace disposed on the first surface and extending from a first area of the substrate to a second area of the substrate, the circuit trace including at least a first location for mounting an electrical terminal on the substrate in electrical connection with the circuit trace; a first electrical terminal, the first terminal having a mounting section for mounting the terminal at the first location on the circuit trace and a contact section, and wherein the contact section of the terminal includes a spring biased contact member; a cover overlying the substrate and together with the substrate forming a module; and a preload element on the module for preloading the contact member.

Claim 29

An electrical connector as in claim 24 , wherein the cover includes a recess for receiving the contact section of the terminal and the preload element comprises a rib located in the recess positioned to urge the contact member to a preload position.

Claim 30

An electrical connector module placeable in a connector housing, the module comprising: an insulative substrate having a first surface and at least one circuit trace disposed on the first surface and extending from a first area of the substrate to a second area of the substrate, the circuit trace including at least a first location for mounting an electrical terminal on the substrate in electrical connection with the circuit trace; and a first electrical terminal, the first terminal having a mounting section for mounting the terminal at the first location on the circuit trace and a contact section; and an insulative cover disposed on the substrate, the cover including an elongate edge, said elongate edge including a projection for securing the module in the connector housing.

Claim 31

An electrical connector module placeable in a connector housing, the module comprising: an insulative substrate having a first surface and at least one circuit trace disposed on the first surface and extending from a first area of the substrate to a second area of the substrate, the circuit trace including at least a first location for mounting an electrical terminal on the substrate in electrical connection with the circuit trace; and a first electrical terminal, the first terminal having a mounting section for mounting the terminal at the first location on the circuit trace and a contact section; and an insulative cover disposed on the substrate, the cover including an elongate edge, said elongate edge including a projection for securing the module in the connector housing.

Claim 32

An electrical connector module as in claim 26 , wherein said elongate edge of the cover defines a top edge of the module and the terminal is disposed along an edge of the substrate opposite said top edge.

Claim 33

An electrical connector module as in claim 27 , in combination with the connector housing, the housing having a slot for receiving the projection.

Claim 34

An electrical connector comprising: an insulative substrate defining a plane and having a first surface and a plurality of circuit traces disposed on the first surface and extending from a first portion of the substrate to a second portion of the substrate, each circuit trace including a first location in the first portion of the substrate for mounting one of a first series of electrical terminals on the substrate and a second location for mounting one of a second series of electrical terminals; a series of first electrical terminals, each of the first terminals extending generally parallel to the plane and having a mounting section mounted at the first location on one of the circuit traces and a contact section disposed exteriorly of the substrate; and a series of second electrical terminals, each of the second terminals extending generally parallel to the plane and having a mounting section mounted at the second location on one of the circuit traces and a contact section disposed exteriorly of the substrate.

Claim 35

An electrical connector comprising: an insulative substrate defining a plane and having a first surface and a plurality of circuit traces disposed on the first surface and extending from a first portion of the substrate to a second portion of the substrate, each circuit trace including a first location in the first portion of the substrate for mounting one of a first series of electrical terminals on the substrate and a second location for mounting one of a second series of electrical terminals; a series of first electrical terminals, each of the first terminals extending generally parallel to the plane and having a mounting section mounted at the first location on one of the circuit traces and a contact section disposed exteriorly of the substrate; and a series of second electrical terminals, each of the second terminals extending generally parallel to the plane and having a mounting section mounted at the second location on one of the circuit traces and a contact section disposed exteriorly of the substrate.

Claim 36

A connector as in claim 29 , wherein the first terminals and second terminals are surface mounted on the substrate.

Claim 37

An electrical connector as in claim 30 and further comprising a cover mounted on the substrate and overlying at least a portion of the second surface, the cover and the substrate forming a contact module, the cover including structure adapted to secure the module in a connector housing.

Claim 38

The electrical connector according to claim 29 , wherein the mounting section of each second terminal is surface mounted on the substrate and the contact section of each second terminal is a press-fit section.

Claim 39

An electrical connector as in claim 32 , wherein at least one of the second terminals includes structure for receiving a force applied to the terminal in a direction generally aligned with the longitudinal axis of the press-fit section.

Claim 40

An electrical connector as in claim 33 and further comprising a cover mounted on the substrate, the cover having a member for applying a force to the force receiving structure of said at least one second terminal.

Claim 41

The electrical connector of claim 34 , wherein said member comprises a surface of a recess formed in the cover for receiving said at least one second terminal, and said force receiving structure comprises a portion of the terminal upstanding from the substrate.

Claim 42

An electrical terminal for mounting on a circuit bearing substrate comprising: a mounting section for surface mounting the terminal on the substrate, the mounting section including a mounting face adapted to be disposed against the substrate; a contact section extending from the mounting section; an upturned tang extending away from the mounting face; and a force application surface on said tang and spaced from said mounting face for receiving a force applied to the terminal in a direction generally parallel to the substrate.

Claim 43

An electrical terminal for mounting on a circuit bearing substrate comprising: a mounting section for surface mounting the terminal on the substrate, the mounting section including a mounting face adapted to be disposed against the substrate; a contact section extending from the mounting section; an upturned tang extending away from the mounting face; and a force application surface on said tang and spaced from said mounting face for receiving a force applied to the terminal in a direction generally parallel to the substrate.

Claim 44

A terminal as in claim 36 , wherein the tang is disposed along an edge of the mounting section.

Claim 45

A terminal as in claim 37 , wherein the terminal includes a second tang along another edge of the mounting section adjacent said upturned tang.

Claim 46

An electrical connector module, comprising: a circuit substrate; and a terminal, including: a contact section including a base, a pair of opposed contact arms extending from the base, the contact arms defining between them a contact mating axis, the mating axis being arranged substantially parallel to and offset from the substrate; and a mounting section extending from the base and secured to the substrate.

Claim 47

An electrical connector module, comprising: a circuit substrate; and a terminal, including: a contact section including a base, a pair of opposed contact arms extending from the base, the contact arms defining between them a contact mating axis, the mating axis being arranged substantially parallel to and offset from the substrate; and a mounting section extending from the base and secured to the substrate.

Claim 48

In a right angle electrical connector formed from a plurality of adjacently located modules, each module having mating contacts for engaging a corresponding mating connector and mounting contacts for engaging a substrate to which the electrical connector mounts, wherein the improvement comprises said modules each having a printed circuit board with conductive traces thereon, each conductive trace having one of said mating contacts and one of said mounting contacts surface mounted thereto.

Claim 49

In a right angle electrical connector formed from a plurality of adjacently located modules, each module having mating contacts for engaging a corresponding mating connector and mounting contacts for engaging a substrate to which the electrical connector mounts, wherein the improvement comprises said modules each having a printed circuit board with conductive traces thereon, each conductive trace having one of said mating contacts and one of said mounting contacts surface mounted thereto.