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US6473304B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Thermally conductive case for electrical components and method of manufacture therefor

Assignee: Lineage Overseas Corp
•
Filing: 1999-10-26
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Granted: 2002-10-29
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Expires: 2019-10-26
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Abstract

Abstract A power supply and a method of manufacture therefor. The power supply includes a circuit board containing conductors for interconnecting electrical components of the power supply and a thermally-conductive case having an integral electrically insulating layer. The thermally-conductive case forms a reservoir to receive the circuit board therein. The power supply further includes a power semiconductor device having a body connected in thermal communication with the thermally-conductive case and terminals coupled to the conductors of the circuit board. The power supply still further includes an encapsulant, located within the reservoir, capable of ensconcing the power semiconductor device and the electrical components. Additionally, electrical leads extend from the power supply that allows the power supply to be coupled to a printed wiring board.

Inventors

  • 👤 David Leonard Stevens

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 12:55
CPC Classifications
H; H05; H05K; H05K5/00; H05K5/02; H05K5/0247; H02; H02M; H02M3/00; H02M3/003; H02M3/22; H02M3/24; H02M3/28; H05K3/00; H05K3/22; H05K3/28; H05K3/284; H05K7/00; H05K7/20; H05K7/2089; H05K7/209

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 72 words
A thermally conductive case for holding electrical components comprising: a metal substrate having abase and a plurality of peripheries forming four walls, thereby defining a reservoir in the thermally conductive case; an electrically insulating material located on a substantial portion of an inner surface of each of said base and said walls; and electrically conductive traces formed on portions of the electrically insulating material of at least two of said inner surfaces.
Claim 2
Dependent Claim 72 words
A thermally conductive case for holding electrical components comprising: a metal substrate having abase and a plurality of peripheries forming four walls, thereby defining a reservoir in the thermally conductive case; an electrically insulating material located on a substantial portion of an inner surface of each of said base and said walls; and electrically conductive traces formed on portions of the electrically insulating material of at least two of said inner surfaces.
Claim 3
Dependent Claim 18 words
The thermally conductive case of claim 1 wherein the walls define corners therebetween and the corners are sealed.
Claim 4
Dependent Claim 15 words
The thermally conductive case of claim 2 wherein the corners are sealed by an adhesive.
Claim 5
Dependent Claim 19 words
The thermally conductive case of claim 2 further comprising an encapsulant filling at least a portion of the reservoir.
Claim 6
Dependent Claim 24 words
The thermally conductive case of claim 1 further comprising electrical components mounted in the reservoir and in thermal communication with the thermally conductive case.
Claim 7
Dependent Claim 14 words
The thermally conductive case of claim 2 wherein the corners are sealed by welding.
Claim 8
Dependent Claim 14 words
The thermally conductive case of claim 2 wherein the corners are sealed by solder.
Claim 9
Dependent Claim 72 words
A thermally conductive case for holding electrical components comprising: a metal substrate having a base and four walls defining a five-sided reservoir, the corners of the five-sided reservoir being sealed; an electrically insulating middle layer located on a substantial portion of an inner surface of each of said base and said four walls; and electrically conducive traces formed on portions of the electrically insulating middle layer of least two of said walls.
Claim 10
Dependent Claim 72 words
A thermally conductive case for holding electrical components comprising: a metal substrate having a base and four walls defining a five-sided reservoir, the corners of the five-sided reservoir being sealed; an electrically insulating middle layer located on a substantial portion of an inner surface of each of said base and said four walls; and electrically conducive traces formed on portions of the electrically insulating middle layer of least two of said walls.
Claim 11
Dependent Claim 15 words
The thermally conductive case of claim 8 wherein the corners are sealed by an adhesive.
Claim 12
Dependent Claim 20 words
The thermally conductive case of claim 8 further comprising an encapsulant filling at least a portion of the five-sided reservoir.
Claim 13
Dependent Claim 25 words
The thermally conductive case of claim 8 further comprising electrical components mounted in the five-sided reservoir and in thermal communication with the thermally conductive case.
Claim 14
Dependent Claim 14 words
The thermally conductive case of claim 8 wherein the corners are sealed by welding.
Claim 15
Dependent Claim 14 words
The thermally conductive case of claim 8 wherein the corners are sealed by solder.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2005-10-28 2006-04-29 2006-10-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2009-10-28 2010-04-29 2010-10-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2013-10-28 2014-04-29 2014-10-29 $7700.00 Window Closed / Lapsed

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