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US6406945B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Method for forming a transistor gate dielectric with high-K and low-K regions

Assignee: GlobalFoundries Singapore Pte Ltd
•
Filing: 2001-01-26
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Granted: 2002-06-18
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Expires: 2021-01-26
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Abstract

Abstract A method for forming a gate dielectric having regions with different dielectric constants. A dummy dielectric layer is formed over a semiconductor structure. The dummy dielectric layer is patterned to form a gate opening. A high-K dielectric layer is formed over the dummy dielectric and in the gate opening. A low-K dielectric layer is formed on the high-K dielectric layer. Spacers are formed on the low-K dielectric layer at the edges of the gate opening. The low-K dielectric layer is removed from the bottom of the gate opening between the spacers. The spacers are removed to form a stepped gate opening. The stepped gate opening has both a high-K dielectric layer and a low-K dielectric layer on the sidewalls and at the edges of the bottom of the gate opening and only a high-k dielectric layer in the center of the bottom of the stepped gate opening. A gate electrode is formed in the stepped gate opening.

Inventors

  • 👤 James Yong Meng Lee
  • 👤 Ying Keung Leung
  • 👤 Yelehanka Ramachandramurthy Pradeep
  • 👤 Jia Zhen Zheng
  • 👤 Lap Chan
  • 👤 Elgin Quek
  • 👤 Ravi Sundaresan
  • 👤 Yang Pan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 02:48
CPC Classifications
H; H10; H10D; H10D64/00; H10D64/60; H10D64/66; H10D64/68; H10D64/691; H10D30/00; H10D30/01; H10D30/021; H10D30/0223; H10D30/0225; H10D64/01; H10D64/013; H10D64/01302; H10D64/01332; H10D64/01336; H10D64/20; H10D64/27; H10D64/311; H10D64/411; H10D64/511; H10D64/517; H10D64/518; H10D64/681; H10D64/683; H10D64/693; H10D64/01342; Y; Y10; Y10S; Y10S257/00; Y10S257/90

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 123 words
A method for forming a transistor gate dielectric, comprising the steps of: a. forming a dummy layer over a semiconductor structure, and patterning said dummy layer to form a gate opening; wherein the bottom of said gate opening is the top surface of said semiconductor structure; b. forming a high-K dielectric layer on the bottom and sidewalls of said dummy dielectric layer, and forming a low-K dielectric layer on said high-K dielectric layer; c. forming spacers on the sidewalls of said gate opening; d. etching said low-K dielectric layer where it is not covered by said spacers; e. removing said spacers; and f. forming a gate electrode on and/or over said high-K dielectric layer and said low-K dielectric layer in said gate opening.
Claim 2
Independent Claim 123 words
A method for forming a transistor gate dielectric, comprising the steps of: a. forming a dummy layer over a semiconductor structure, and patterning said dummy layer to form a gate opening; wherein the bottom of said gate opening is the top surface of said semiconductor structure; b. forming a high-K dielectric layer on the bottom and sidewalls of said dummy dielectric layer, and forming a low-K dielectric layer on said high-K dielectric layer; c. forming spacers on the sidewalls of said gate opening; d. etching said low-K dielectric layer where it is not covered by said spacers; e. removing said spacers; and f. forming a gate electrode on and/or over said high-K dielectric layer and said low-K dielectric layer in said gate opening.
Claim 3
Dependent Claim 14 words
The method of claim 1 wherein said low-K dielectric layer comprises fluorinated silicon dioxide.
Claim 4
Dependent Claim 13 words
The method of claim 1 wherein said high-K dielectric comprises ZrO 2 .
Claim 5
Dependent Claim 15 words
The method of claim 1 wherein said high-K dielectric comprises Ta 2 O 5 .
Claim 6
Dependent Claim 13 words
The method of claim 1 wherein said high-K dielectric comprises TiO 2 .
Claim 7
Dependent Claim 15 words
The method of claim 1 wherein said high-K dielectric comprises Si 3 N 4 .
Claim 8
Dependent Claim 36 words
The method of claim 1 wherein said low-K dielectric layer has a thickness of between about 30 angstroms and 100 angstroms and said high-K dielectric has a thickness of between about 10 angstroms and 100 angstroms.
Claim 9
Dependent Claim 32 words
The method of claim 1 wherein said low-K dielectric layer extends under the gate electrode a distance of between about 50 angstroms and 200 angstroms at each edge of the gate electrode.
Claim 10
Dependent Claim 71 words
The method of claim 1 which further comprise the steps of: (g) planarizing said gate-electrode, said low-K dielectric layer; and said high-K dielectric layer stopping on said dummy layer; (h) removing said dummy layer; (i) forming lightly doped source and drain regions in said semiconductor structure adjacent said gate electrode; (j) forming spacers adjacent said gate electrode; and (k) forming source and drain regions in said semiconductor structure adjacent said spacers.
Claim 11
Dependent Claim 21 words
The method of claim 9 wherein said low-K dielectric extends over at least a portion of said lightly doped source/drain regions.
Claim 12
Independent Claim 209 words
A method for forming a transistor gate dielectric, comprising the steps of: a. forming a dummy layer over a semiconductor structure, and patterning said dummy layer to form a gate opening; wherein the bottom of said gate opening is the top surface of said semiconductor structure; b. forming a high-K dielectric layer on the bottom and sidewalls of said dummy layer, and forming a low-K dielectric layer on said high-K dielectric layer; c. forming spacers on the sidewalls of said gate opening; d. etching said low-K dielectric layer where it is not covered by said spacers; e. removing said spacers; f. forming a gate electrode on and/or over said high-K dielectric layer and said low-K dielectric layer in said gate opening; wherein said low-K dielectric layer extends under the gate electrode a distance of between about 50 angstroms and 200 angstroms at each edge of the gate electrode; (g) planarizing said gate electrode, said low-K dielectric layer, and said high-K dielectric layer stopping on said dummy layer; (h) removing said dummy layer; (i) forming lightly doped source and drain regions in said semiconductor structure adjacent said gate electrode; (l) forming spacers adjacent said gate electrode; and (k) forming source and drain regions in said semiconductor structure adjacent said spacers.
Claim 13
Independent Claim 209 words
A method for forming a transistor gate dielectric, comprising the steps of: a. forming a dummy layer over a semiconductor structure, and patterning said dummy layer to form a gate opening; wherein the bottom of said gate opening is the top surface of said semiconductor structure; b. forming a high-K dielectric layer on the bottom and sidewalls of said dummy layer, and forming a low-K dielectric layer on said high-K dielectric layer; c. forming spacers on the sidewalls of said gate opening; d. etching said low-K dielectric layer where it is not covered by said spacers; e. removing said spacers; f. forming a gate electrode on and/or over said high-K dielectric layer and said low-K dielectric layer in said gate opening; wherein said low-K dielectric layer extends under the gate electrode a distance of between about 50 angstroms and 200 angstroms at each edge of the gate electrode; (g) planarizing said gate electrode, said low-K dielectric layer, and said high-K dielectric layer stopping on said dummy layer; (h) removing said dummy layer; (i) forming lightly doped source and drain regions in said semiconductor structure adjacent said gate electrode; (l) forming spacers adjacent said gate electrode; and (k) forming source and drain regions in said semiconductor structure adjacent said spacers.
Claim 14
Dependent Claim 14 words
The method of claim 11 wherein said low-K dielectric layer comprises fluorinated silicon dioxide.
Claim 15
Dependent Claim 13 words
The method of claim 11 wherein said high-K dielectric comprises ZrO 2 .
Claim 16
Dependent Claim 15 words
The method of claim 11 wherein said high-K dielectric comprises Ta 2 O 5 .
Claim 17
Dependent Claim 13 words
The method of claim 11 wherein said high-K dielectric comprises TiO 2 .
Claim 18
Dependent Claim 15 words
The method of claim 11 wherein said high-K dielectric comprises Si 3 N 4 .
Claim 19
Dependent Claim 36 words
The method of claim 11 wherein said low-K dielectric layer has a thickness of between about 30 angstroms and 100 angstroms and said high-K dielectric has a thickness of between about 10 angstroms and 100 angstroms.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2005-06-17 2005-12-17 2006-06-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2009-06-17 2009-12-17 2010-06-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2013-06-17 2013-12-17 2014-06-18 $7700.00 Window Closed / Lapsed

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