Claims Analysis
Total Claims: 18
Claim 1
Independent Claim
166 words
A method of forming a bat, comprising: providing a tubular frame; providing plural composite layers, with each layer comprising a matrix and structural fibers supported by the matrix, and positioning the plural composite layers adjacent each other such that each layer is tubular, orienting at least one of the layers which is a circumferential layer such that fibers supported within that circumferential layer are substantially unidirectional and extend substantially circumferentially, and orienting at least one of the layers which is a non-circumferential layer such that fibers supported within that non-circumferential layer do not extend substantially circumferentially; curing the layers to form a tubular member having spaced first and second ends and a central portion intermediate said first and second ends, said tubular member having its greatest strength in a substantially circumferential direction; and securing the tubular member to the frame substantially concentric with the tubular frame with the first and second ends adjoining the tubular frame and the central portion freely moveable relative to the frame.
Claim 2
Independent Claim
166 words
A method of forming a bat, comprising: providing a tubular frame; providing plural composite layers, with each layer comprising a matrix and structural fibers supported by the matrix, and positioning the plural composite layers adjacent each other such that each layer is tubular, orienting at least one of the layers which is a circumferential layer such that fibers supported within that circumferential layer are substantially unidirectional and extend substantially circumferentially, and orienting at least one of the layers which is a non-circumferential layer such that fibers supported within that non-circumferential layer do not extend substantially circumferentially; curing the layers to form a tubular member having spaced first and second ends and a central portion intermediate said first and second ends, said tubular member having its greatest strength in a substantially circumferential direction; and securing the tubular member to the frame substantially concentric with the tubular frame with the first and second ends adjoining the tubular frame and the central portion freely moveable relative to the frame.
Claim 3
Dependent Claim
25 words
The method of claim 1 , wherein the curing step comprises: heating the layers; and applying pressure to the layers while the layers are heated.
Claim 4
Dependent Claim
36 words
The method of claim 2 , wherein the applying pressure step includes wrapping shrink tape around the layers before the heating step so that the shrink tape will shrink around the layers during the heating step.
Claim 5
Dependent Claim
21 words
The method of claim 1 , wherein the positioning step comprises wrapping plural sheets of preimpregnated composite material onto a mandrel.
Claim 6
Dependent Claim
27 words
The method of claim 1 , wherein the positioning step includes orienting the majority of the layers so that the fibers within those layers extend substantially circumferentially.
Claim 7
Dependent Claim
32 words
The method of claim 5 , wherein the positioning step includes orienting an innermost layer so that at least a portion of the fibers in that layer does not extend substantially circumferentially.
Claim 8
Dependent Claim
19 words
The method of claim 1 wherein the number of circumferential layers is greater than the number of non-circumferential layers.
Claim 9
Dependent Claim
28 words
The method of claim 1 , wherein the layers are positioned such that an innermost layer is a non-circumferential layer and an outermost layer is a non-circumferential layer.
Claim 10
Dependent Claim
12 words
The method of claim 1 , wherein the structural fibers comprise carbon.
Claim 11
Dependent Claim
11 words
The method of claim 1 , wherein the matrix comprises epoxy.
Claim 12
Dependent Claim
29 words
The method of claim 1 , wherein the tubular member is secured to the frame with a gap between the central portion of the tubular member and the frame.
Claim 13
Dependent Claim
13 words
The method of claim 11 , wherein lubricant is deposited in said gap.
Claim 14
Independent Claim
200 words
A method of forming a bat, comprising: providing a tubular frame; providing plural composite layers, with each layer comprising a matrix and structural fibers supported by the matrix, and positioning the plural composite layers adjacent each other such that each layer is tubular, orienting at least one of the layers which is a circumferential layer such that fibers supported within that circumferential layer are substantially unidirectional and extend substantially circumferentially, and orienting at least one of the layers which is a non-circumferential layer such that fibers supported within that non-circumferential layer do not extend substantially circumferentially, the number of circumferential layers being greater than the number of non-circumferential layers, and the layers including an innermost layer that is a non-circumferential layer and an outermost layer that is a non-circumferential layer; curing the layers to form a tubular member having spaced first an second ends and a central portion intermediate said first and second ends, said tubular member having its greatest strength in a substantially circumferential direction; and securing the tubular member to the frame substantially concentric with the tubular frame with the first and second ends adjoining the tubular frame and the central portion freely moveable relative to the frame.
Claim 15
Independent Claim
200 words
A method of forming a bat, comprising: providing a tubular frame; providing plural composite layers, with each layer comprising a matrix and structural fibers supported by the matrix, and positioning the plural composite layers adjacent each other such that each layer is tubular, orienting at least one of the layers which is a circumferential layer such that fibers supported within that circumferential layer are substantially unidirectional and extend substantially circumferentially, and orienting at least one of the layers which is a non-circumferential layer such that fibers supported within that non-circumferential layer do not extend substantially circumferentially, the number of circumferential layers being greater than the number of non-circumferential layers, and the layers including an innermost layer that is a non-circumferential layer and an outermost layer that is a non-circumferential layer; curing the layers to form a tubular member having spaced first an second ends and a central portion intermediate said first and second ends, said tubular member having its greatest strength in a substantially circumferential direction; and securing the tubular member to the frame substantially concentric with the tubular frame with the first and second ends adjoining the tubular frame and the central portion freely moveable relative to the frame.
Claim 16
Dependent Claim
25 words
The method of claim 13 , wherein the curing step comprises heating the layers, and applying pressure to the layers while the layers are heated.
Claim 17
Dependent Claim
25 words
The method of claim 14 , wherein the positioning step comprises: providing plural sheets of preimpregnated composite material; and wrapping the sheets onto a mandrel.
Claim 18
Dependent Claim
42 words
The method of claim 14 , wherein the applying pressure step includes wrapping shrink tape around the layers after the positioning step so that the shrink tape will shrink around the layers during the heating step to perform the applying pressure step.