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Process for production of three-dimensional objects by means of stereolithography

Assignee: Individual
•
Filing: 2000-02-16
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Granted: 2002-04-16
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Expires: 2020-02-16
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Abstract

Abstract Process for production of three-dimensional objects by stereolithography in which a laser hardens particular areas of constantly succeeding layers of resin fluid. Prior to or during laser light action, the particles, which define physical or mechanical qualities of the object-to-be-produced, will be added into, and/or alternatively, will be produced within the resin fluid, leading to a resin-fluid-particle-mixture. The particles are integrated into the resin and/or compound with resin and/or other particles by means of laser light action or ultrasonic mixing.

Inventors

  • 👤 Klaus-Jürgen Peschges

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 21:24
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/0037; B; B29; B29C; B29C64/00; B29C64/10; B29C64/165; B33; B33Y; B33Y10/00; B29K; B29K2105/00; B29K2105/06; B29K2105/16; Y; Y10; Y10S; Y10S264/00; Y10S264/911; Y10S264/916

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 93 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein said particles are a physical state selected from the group consisting of solids, liquids, gases, solid-liquids, solid-gases, and liquid-gases; wherein said particles in the solid or liquid state have gas bubbles on an outer surface of said particles or in an internal area of said particles.
Claim 2
Dependent Claim 93 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein said particles are a physical state selected from the group consisting of solids, liquids, gases, solid-liquids, solid-gases, and liquid-gases; wherein said particles in the solid or liquid state have gas bubbles on an outer surface of said particles or in an internal area of said particles.
Claim 3
Dependent Claim 61 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein at least some of the said particle transform into a gas during laser hardening.
Claim 4
Dependent Claim 61 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein at least some of the said particle transform into a gas during laser hardening.
Claim 5
Dependent Claim 64 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein said particles comprise a nano material selected from the group consisting of nano metals and nano fluids.
Claim 6
Dependent Claim 64 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein said particles comprise a nano material selected from the group consisting of nano metals and nano fluids.
Claim 7
Dependent Claim 65 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein the step of treating said resin-fluid-particle-mixture is with ultrasonic waves, thereby evenly distributing said particles within said mixture.
Claim 8
Dependent Claim 65 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein the step of treating said resin-fluid-particle-mixture is with ultrasonic waves, thereby evenly distributing said particles within said mixture.
Claim 9
Dependent Claim 64 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein said particles comprising a synthetic material and are plasma-activated prior to being added to said fluid resin.
Claim 10
Dependent Claim 64 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein said particles comprising a synthetic material and are plasma-activated prior to being added to said fluid resin.
Claim 11
Dependent Claim 63 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein said particles comprising a metal and are chemically-activated prior to being added to said resin fluid.
Claim 12
Dependent Claim 63 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein said particles comprising a metal and are chemically-activated prior to being added to said resin fluid.
Claim 13
Dependent Claim 14 words
The process of claim 6 , wherein said particles are activated by nano materials.
Claim 14
Dependent Claim 52 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein said particles are added selectively.
Claim 15
Dependent Claim 52 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein said particles are added selectively.
Claim 16
Dependent Claim 21 words
The process of claim 8 wherein said selective adding is carried out by ink jet printing or silk sreen printing techniques.
Claim 17
Dependent Claim 73 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein said at least some of said particles are capable of being affected by a magnetic field and are subjected to electro-magnetic orientation prior to laser hardening.
Claim 18
Dependent Claim 73 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein said at least some of said particles are capable of being affected by a magnetic field and are subjected to electro-magnetic orientation prior to laser hardening.
Claim 19
Dependent Claim 75 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein said laser hardening step comprises treating said resin-fluid-particle mixture with a laser twice, and wherein said first treatment heats the mixture and said second treatment hardens the mixture.
Claim 20
Dependent Claim 75 words
A process for producing a three-dimensional object by stereolithography, comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; and laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; wherein said laser hardening step comprises treating said resin-fluid-particle mixture with a laser twice, and wherein said first treatment heats the mixture and said second treatment hardens the mixture.
Claim 21
Dependent Claim 61 words
A process for producing and recycling a three-dimensional object comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; grinding said object in the presence of liquid nitrogen; and sorting said resin from said particles.
Claim 22
Dependent Claim 61 words
A process for producing and recycling a three-dimensional object comprising: providing a resin fluid capable of laser hardening; adding particles responsible for predetermined qualities of the three-dimensional object to said resin fluid to produce a resin-fluid-particle-mixture; laser hardening said resin-fluid-particle-mixture to produce said three-dimensional object; grinding said object in the presence of liquid nitrogen; and sorting said resin from said particles.

References Cited (Backward Citations)

US5688464A Cited
US5932309A Cited
US5989475A Cited
US6099787A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2005-04-15 2005-10-15 2006-04-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2009-04-15 2009-10-15 2010-04-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2013-04-15 2013-10-15 2014-04-16 $7700.00 Window Closed / Lapsed

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