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US6353379B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Magnetic device employing a winding structure spanning multiple boards and method of manufacture thereof

Assignee: Nokia of America Corp
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Filing: 2000-02-28
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Granted: 2002-03-05
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Expires: 2020-02-28
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Abstract

Abstract A magnetic device and a method of manufacturing the same. In one embodiment, the device includes: (1) a magnetic core and (2) a winding structure located proximate the magnetic core. The winding structure includes:(2 a ) a multilayer main circuit board containing an interconnected first plurality of winding layers, (2 b ) a multilayer overlay board located proximate the main circuit board and containing an interconnected second plurality of winding layers and (2 c ) conductors coupling the first and second pluralities of winding layers together to cause the first and second pluralities of winding layers to function cooperatively as windings for the magnetic device.

Inventors

  • 👤 Galliano R. Busletta
  • 👤 Robert J. Roessler
  • 👤 Matthew A. Wilkowski
  • 👤 William L. Woods, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 23:02
CPC Classifications
H; H01; H01F; H01F27/00; H01F27/28; H01F27/2804; H05; H05K; H05K1/00; H05K1/02; H05K1/14; H05K1/141; H05K1/16; H05K1/165; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/4902

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 81 words
A magnetic device, comprising: a magnetic core; and a winding structure, located proximate said magnetic core and including: a multilayer main circuit board containing an interconnected first plurality of winding layers, a multilayer overlay board located proximate said main circuit board and containing an interconnected second plurality of winding layers, and conductors coupling said first and second pluralities of winding layers together to cause said first and second pluralities of winding layers to function cooperatively as windings for said magnetic device.
Claim 2
Dependent Claim 81 words
A magnetic device, comprising: a magnetic core; and a winding structure, located proximate said magnetic core and including: a multilayer main circuit board containing an interconnected first plurality of winding layers, a multilayer overlay board located proximate said main circuit board and containing an interconnected second plurality of winding layers, and conductors coupling said first and second pluralities of winding layers together to cause said first and second pluralities of winding layers to function cooperatively as windings for said magnetic device.
Claim 3
Dependent Claim 30 words
The device as recited in claim 1 wherein said magnetic core comprises: a first portion coupled to said main circuit board; and a second portion coupled to said overlay board.
Claim 4
Dependent Claim 22 words
The device as recited in claim 1 wherein said magnetic core is surface-mounted to said main circuit board and said overlay board.
Claim 5
Dependent Claim 19 words
The device as recited in claim 1 wherein said overlay board is oriented parallel to said main circuit board.
Claim 6
Dependent Claim 19 words
The device as recited in claim 1 wherein said overlay board is affixed directly to said main circuit board.
Claim 7
Dependent Claim 21 words
The device as recited in claim 1 wherein said overlay board and said main circuit board each consist of four layers.
Claim 8
Dependent Claim 60 words
The device as recited in claim 1 wherein said conductors are selected from the group consisting of: corresponding conductive vias located in each of said overlay board and said main circuit board, at least one conductive post located on one of said overlay board and said main circuit board, and a connector coupled to an edge of said overlay board.
Claim 9
Independent Claim 88 words
A method of manufacturing a magnetic device, comprising: providing a magnetic core; and forming a winding structure proximate said magnetic core, said winding structure including: a multilayer main circuit board containing an interconnected first plurality of winding layers, a multilayer overlay board located proximate said main circuit board and containing an interconnected second plurality of winding layers, and conductors coupling said first and second pluralities of winding layers together to cause said first and second pluralities of winding layers to function cooperatively as windings for said magnetic device.
Claim 10
Independent Claim 88 words
A method of manufacturing a magnetic device, comprising: providing a magnetic core; and forming a winding structure proximate said magnetic core, said winding structure including: a multilayer main circuit board containing an interconnected first plurality of winding layers, a multilayer overlay board located proximate said main circuit board and containing an interconnected second plurality of winding layers, and conductors coupling said first and second pluralities of winding layers together to cause said first and second pluralities of winding layers to function cooperatively as windings for said magnetic device.
Claim 11
Dependent Claim 30 words
The method as recited in claim 8 wherein said magnetic core comprises: a first portion coupled to said main circuit board; and a second portion coupled to said overlay board.
Claim 12
Dependent Claim 23 words
The method as recited in claim 8 further comprising surface mounting said magnetic core to said main circuit board and said overlay board.
Claim 13
Dependent Claim 19 words
The method as recited in claim 8 further comprising orienting said overlay board parallel to said main circuit board.
Claim 14
Dependent Claim 19 words
The method as recited in claim 8 further comprising affixing said overlay board directly to said main circuit board.
Claim 15
Dependent Claim 21 words
The method as recited in claim 8 wherein said overlay board and said main circuit board each consist of four layers.
Claim 16
Dependent Claim 60 words
The method as recited in claim 8 wherein said conductors are selected from the group consisting of: corresponding conductive vias located in each of said overlay board and said main circuit board, at least one conductive post located on one of said overlay board and said main circuit board, and a connector coupled to an edge of said overlay board.

References Cited (Backward Citations)

US4622627A Cited
US5345670A Cited
US5990776A Cited
US6239683B1 Cited
US6262649B1 Cited
US6147583A Cited
US6281779B1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2005-03-04 2005-09-03 2006-03-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2009-03-04 2009-09-03 2010-03-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2013-03-04 2013-09-03 2014-03-05 $7700.00 Window Closed / Lapsed

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