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US6285488B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Pattern generator for avoiding stitching errors

Assignee: Micronic Laser Systems AB
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Filing: 1999-03-02
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Granted: 2001-09-04
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Expires: 2019-03-02
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Abstract

Abstract The present invention relates to an apparatus for creating a pattern on a workpiece, such as a photomask, a semiconductor wafer, an electronic interconnect device, a printed circuit board, a display panel, a microoptical device or a printing plate, whereby a pattern with less visible edges is created. The apparatus comprises a source for emitting light pulses, a spatial modulator (SLM) having several pixels, a projection system, an electronic data delivery system, and a precision mechanical system moving said workpiece relative to said projection system. Further, it comprises an electronic control system coordinating the workpiece, the modulator and light sources, so that a large pattern is stitched together from the partial images created by the sequence of radiation pulses, where adjacent images being stitched together are overlapping at the common boundary, and the overlapping images have essentially the same pattern in the overlap region and a reduced light intensity.

Inventors

  • 👤 Torbjorn Sandstrom

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 10:12
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/20; G03F7/70; G03F7/70691; G03F7/70716; G03F7/70725; B; B23; B23K; B23K26/00; B23K26/02; B23K26/03; B23K26/032; B23K26/06; B23K26/064; B23K26/0648; B41; B41J; B41J2/00; B41J2/435; B41J2/465; G02; G02B; G02B26/00; G02B26/08; G02B26/0816; G02B26/0833; G02B26/0841; G02B27/00; G02B27/0025; G02B27/0037; G02B27/0043; G02B27/42; G02B27/4205; G03F7/2022; G03F7/70008; G03F7/70041; G03F7/70216; G03F7/70283; G03F7/70291; G03F7/70383; G03F7/704; G03F7/70425; G03F7/70475; G09; G09G; G09G3/00; G09G3/20; G09G3/34; G09G3/3433; G09G3/346; H; H04; H04N; H04N1/00; H04N1/04; H04N1/19; H04N1/195; H04N5/00; H04N5/74; H04N5/7416; H04N5/7458; G09G3/2007; H04N2201/00; H04N2201/04; H04N2201/0402; H04N2201/0414

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 213 words
An apparatus for creating a pattern on a workpiece, such as a photomask, a semiconductor wafer, an electronic interconnect device, a printed circuit board, a display panel, a microoptical device or a printing plate, whereby a pattern with less visible edges is created, comprising a source for emitting electromagnetic radiation with energy content in the wavelength range from EUV to IR, a spatial light modulator having multitude of modulating elements, illuminated by said radiation, a projection system creating an image of the modulator on the workpiece, an electronic data delivery system accepting a digital description of the pattern to be written, extracting a sequence of partial patterns from the digital pattern description, converting said partial patterns to modulator signals, and feeding said signals to the modulator, a precision mechanical system moving said workpiece relative to said projection system, an electronic control system coordinating the movement of the workpiece, the feeding of the signals to the modulator and the emitted radiation, so that a large pattern is stitched together from the partial images created by the sequence of partial patterns, where at least two adjacent images being stitched together are overlapping at the common boundary, each of said overlapping images having essentially the same pattern and a reduced exposure dose in the overlapping area.
Claim 2
Independent Claim 213 words
An apparatus for creating a pattern on a workpiece, such as a photomask, a semiconductor wafer, an electronic interconnect device, a printed circuit board, a display panel, a microoptical device or a printing plate, whereby a pattern with less visible edges is created, comprising a source for emitting electromagnetic radiation with energy content in the wavelength range from EUV to IR, a spatial light modulator having multitude of modulating elements, illuminated by said radiation, a projection system creating an image of the modulator on the workpiece, an electronic data delivery system accepting a digital description of the pattern to be written, extracting a sequence of partial patterns from the digital pattern description, converting said partial patterns to modulator signals, and feeding said signals to the modulator, a precision mechanical system moving said workpiece relative to said projection system, an electronic control system coordinating the movement of the workpiece, the feeding of the signals to the modulator and the emitted radiation, so that a large pattern is stitched together from the partial images created by the sequence of partial patterns, where at least two adjacent images being stitched together are overlapping at the common boundary, each of said overlapping images having essentially the same pattern and a reduced exposure dose in the overlapping area.
Claim 3
Dependent Claim 16 words
An apparatus according to claim 1 , with the exposure in overlapping areas being stepwise constant.
Claim 4
Dependent Claim 24 words
An apparatus according to claim 1 , with the exposure in overlapping areas having a gradual transition from one image to the adjacent one.
Claim 5
Dependent Claim 15 words
An apparatus according to claim 1 , with the exposure in overlapping areas being adjustable.
Claim 6
Dependent Claim 15 words
An apparatus according to claim 1 , with the boundaries of overlapping areas being adjustable.
Claim 7
Dependent Claim 22 words
An apparatus according to claim 5 , with the boundaries in the overlapping areas being placed to avoid edges and critical features.
Claim 8
Dependent Claim 41 words
An apparatus according to claim 1 , with a data processing and delivery system that breaks the input pattern description into exposure fields, one field corresponding to one light pulse, and where adjacent fields have an overlap at the common boundary.
Claim 9
Dependent Claim 38 words
An apparatus according to claim 1 , with a mask, for example a transmission mask or a mirror with a varying reflectivity across its area, in the optical path to generate the reduced exposure in the overlapping area.
Claim 10
Dependent Claim 20 words
An apparatus according to claim 8 , with the mask having an open area and graded transmission along the edge.
Claim 11
Dependent Claim 16 words
An apparatus according to claim 9 , with the mask being an analog spatial light modulator.
Claim 12
Dependent Claim 40 words
An apparatus according to claim 8 , the mask having a clear area at the center and a sharp edge around the clear area, said mask being placed so that an unsharp image of it is created at the workpiece.
Claim 13
Dependent Claim 20 words
An apparatus according to claim 8 , with the mask placed between the light source and the spatial light modulator.
Claim 14
Dependent Claim 19 words
An apparatus according to claim 8 , with the mask placed between the spatial light modulator and the workpiece.
Claim 15
Dependent Claim 16 words
An apparatus according to claim 8 , with the mask being a second spatial light modulator.
Claim 16
Dependent Claim 22 words
An apparatus according to claim 1 , with the reduced exposure created by the same spatial light modulator that creates the pattern.
Claim 17
Dependent Claim 39 words
An apparatus according to claim 15 , with the spatial light modulator having a reduced static light efficiency in those areas which will be overlapping in the pattern on the workpiece, thereby creating a reduced exposure in those areas.
Claim 18
Dependent Claim 25 words
An apparatus according to claim 15 , with an additional coating on the spatial light modulator in the overlap areas that reduce the light efficiency.
Claim 19
Dependent Claim 31 words
An apparatus according to claim 15 , with the spatial light modulator being an analog spatial light modulator and said reduced exposure is created by the analog function of the modulator.
Claim 20
Dependent Claim 23 words
An apparatus according to claim 18 , with the reduced exposure being controlled by the data fed to the analog spatial light modulator.
Claim 21
Dependent Claim 51 words
An apparatus according to claim 18 , with the reduced exposure being controlled by the data fed to the analog spatial light modulator, and said reduced exposure data is added to the pattern data during the conversion from the input description to pixel data suitable for the analog spatial light modulator.
Claim 22
Dependent Claim 39 words
An apparatus according to claim 18 , with the reduced exposure being controlled by the data fed to the analog spatial light modulator, and said reduced exposure data is added to the pattern data by a special hardware unit.

References Cited (Backward Citations)

US4430571A Cited
US4467211A Cited
US5296891A Cited
US5849436A Cited
US6060224A Cited
WO1998004950A1 Cited
US5847959A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2004-09-03 2005-03-05 2005-09-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2008-09-03 2009-03-05 2009-09-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2012-09-03 2013-03-05 2013-09-04 $7700.00 Window Closed / Lapsed

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