EMI reduction for optical subassembly

Claim 2

An optical subassembly for reducing undesired electromagnetic interference (EMI), comprising: an optical package comprising a conductive enclosure having an optically transmissive port, an optoelectronic transmitting element mounted within said optical package; a plurality of signal pins, electrically isolated from said conductive enclosure and extending thereftrough to provide electrical signals to said optoelectronic transmitting element; a non-electrically conductive housing having an electrically conductive surface configured to receive said optical package, said electrically conductive surface acting to couple an optical signal from said optical package to an optical fiber carried by an optical connector wherein said electrically conductive surface and said optical package are electrically connected and achieve approximately the same ground potential in order to provide a reduced emissions aperture; and said non-electrically conductive housing is made of a non-electrically conductive material and the electrically conductive surface of the housing is formed out of a layer of conductive material .

Claim 3

The optical subassembly of claim 1 wherein the non-electrically conductive housing is made of non-electrically conductive plastic and the electrically conductive surface of the housing is formed out of a layer of conductive metal.

Claim 4

The optical subassembly of claim 1 further comprising a plurality of insulated glass sleeves surrounding said signal pins to provide electrical isolation between a conductive header and said signal pins.

Claim 5

The optical subassembly of claim 3 wherein said plurality of signal pins comprises at least one signal ground pin.

Claim 6

The optical subassembly of claim 2 , wherein the conductive surface of the plastic housing includes a metallic mounting surface attached to said plastic housing, and a metallic alignment ring having said optical package mounted thereon, said alignment ring being affixed to said mounting surface.

Claim 7

The optical subassembly of claim 2 wherein said housing includes a passage between said optical package and a fiber optic connector ferrule, exclusive of said passage, said optical subassembly providing a substantially continuous closed conductive surface surrounding said optical package.

Claim 8

The optical subassembly of claim 6 , wherein said passage defines an emissions aperture through which electromagnetic radiation escapes said housing.

Claim 9

The optical subassembly of claim 7 further comprising the passage adjacent a lens and wherein the diameter of the emissions aperture is less than the diameter of the lens.

Claim 10

The optical subassembly of claim 7 wherein the diameter of the emissions aperture is less than the diameter of the fiber optic connector ferrule.

Claim 11

The optical subassembly of claim 7 wherein the diameter of the emissions aperture is less than 0.020 inches.

Claim 12

An optoelectronic transmitter module for transmitting optical data signals from a host device housed within a grounded chassis, said module providing a reduced effective aperture through said chassis, said module comprising: electronic circuitry configured to convert digital electrical signals to optical signals; a plastic housing having an electrically conductive surface enclosing said electronic circuitry, said plastic housing having a first end adapted to receive a fiber optic connector, said first end further adapted to engage said chassis and be electrically connected thereto to form a conductive barrier at said first end of the plastic housing; and an electrically conductive transmitting optical subassembly disposed within said plastic housing having an electrically conductive surface forming a continuous conductive barrier therewith, said transmitting optical subassembly having first and second ends with a narrow passage therein providing communication between said first end including an optical package and said second end configured to receive a fiber optic connector ferrules.

Claim 13

An optoelectronic transmitter module for transmitting optical data signals from a host device housed within a grounded chassis, said module providing a reduced effective aperture through said chassis, said module comprising: electronic circuitry configured to convert digital electrical signals to optical signals; a plastic housing having an electrically conductive surface enclosing said electronic circuitry, said plastic housing having a first end adapted to receive a fiber optic connector, said first end further adapted to engage said chassis and be electrically connected thereto to form a conductive barrier at said first end of the plastic housing; and an electrically conductive transmitting optical subassembly disposed within said plastic housing having an electrically conductive surface forming a continuous conductive barrier therewith, said transmitting optical subassembly having first and second ends with a narrow passage therein providing communication between said first end including an optical package and said second end configured to receive a fiber optic connector ferrules.

Claim 14

The optoelectronic transmitter module of claim 11 wherein said plastic housing first end and said transmitting optical subassembly are formed with complementary overlapping mating surfaces.

Claim 15

The optoelectronic transmitter module of claim 11 further comprising an electromagnetic emissions aperture corresponding to the cross sectional area of said passage between the first and second ends of the transmitting optical subassembly.

Claim 16

The optoelectronic transmitter module of claim 11 wherein said optical package further comprises: an electrically conductive cover having an open base, and a conductive header having an optoelectronic transmitting device mounted thereon, said header being insertable into said base to form a closed conductive surface surrounding said transmitting device, and a plurality of signal pins electrically isolated from said conductive header and extending therethrough to provide electrical signals to said optoelectronic transmitting device.

Claim 17

The optoelectronic transmitting module of claim 14 wherein the conductive package comprising the optical package is in electrical contact with the transmitting optical subassembly, such that the host chassis, the module housing, the transmitting optical subassembly and the conductive surface surrounding the optical package are all maintained at the same electrical potential.

Claim 18

The optoelectronic transmitting module of claim 15 wherein at least one of said plurality of signal pins extending through said header comprises a signal ground pin connected to a signal ground circuit within said module.

Claim 19

The optoelectronic transmitting module of claim 14 further comprising glass sleeves surrounding said signal pins for insulating said pins from said conductive header.

Claim 20

The optoelectronic transmitting module of claim 11 wherein said plastic housing first end comprises an SC-Duplex connector receptacle.

Claim 21

The optoelectronic transmitting module of claim 11 wherein one row of nine pins protrudes from said module and said pins electrically connect the module to said host device.

Claim 22

The optoelectronic transmitting module of claim 11 wherein the module is removably mounted within said host device.

Claim 23

An optoelectronic module having a reduced emissions aperture comprising: a plastic module housing having an electrically conductive surface electrically connected to a case ground potential of a host device and having an end comprising a fiber optic connector receptacle; a transmitting optical subassembly (TOSA) including an electrically conductive TOSA housing mounted adjacent the receptacle end of the plastic module housing, the plastic module housing and the electrically conductive TOSA housing including overlapping mating surfaces such that said electrically conductive surface of the plastic module housing and said electrically conductive TOSA housing form a continuous conductive barrier across said receptacle end, said electrically conductive TOSA housing defining a bore for receiving a fiber optic connector ferrule, an optics cavity, and a narrow passage between said bore and said cavity; an optical package mounted within said optics cavity, said optical package including a conductive outer covering engaging the electrically conductive TOSA housing such that said electrically conductive surface of the plastic module housing, said electrically conductive TOSA housing and said optical package outer covering are maintained at the case ground potential of said host device; and a signal ground pin electrically isolated from the optical package outer covering, and extending therethrough to supply a signal ground potential to an optical transmitting device housed within said optical package, said signal ground potential being distinct from said host device case ground potential.

Claim 24

An optoelectronic module having a reduced emissions aperture comprising: a plastic module housing having an electrically conductive surface electrically connected to a case ground potential of a host device and having an end comprising a fiber optic connector receptacle; a transmitting optical subassembly (TOSA) including an electrically conductive TOSA housing mounted adjacent the receptacle end of the plastic module housing, the plastic module housing and the electrically conductive TOSA housing including overlapping mating surfaces such that said electrically conductive surface of the plastic module housing and said electrically conductive TOSA housing form a continuous conductive barrier across said receptacle end, said electrically conductive TOSA housing defining a bore for receiving a fiber optic connector ferrule, an optics cavity, and a narrow passage between said bore and said cavity; an optical package mounted within said optics cavity, said optical package including a conductive outer covering engaging the electrically conductive TOSA housing such that said electrically conductive surface of the plastic module housing, said electrically conductive TOSA housing and said optical package outer covering are maintained at the case ground potential of said host device; and a signal ground pin electrically isolated from the optical package outer covering, and extending therethrough to supply a signal ground potential to an optical transmitting device housed within said optical package, said signal ground potential being distinct from said host device case ground potential.

Claim 25

The optoelectronic module of claim 21 further comprising an insulating sleeve surrounding said ground pin thereby electrically isolating said pin from the conductive outer covering of the optical package.

Claim 26

The optoelectronic module of claim 21 wherein said receptacle end comprises an SC-Duplex fiber optic connector receptacle.

Claim 27

The optoelectronic module of claim 23 further comprising a second end opposite said receptacle end, and a single row of nine contact pins extending from said second end, said contact pins being provided to transfer electrical signals between said module and said host device.

Claim 28

The optoelectronic module of claim 21 further comprising a ground clip for electrically connecting said plastic module housing to said case ground potential.

Claim 29

An optoelectronic module for transmitting optical signals over an optical fiber, the module comprising a plastic housing with an electrically conductive surface having an end configured to receive a fiber optic connector, said end including an electrically conductive optical assembly having a narrow passage therethrough, said optical assembly being placed in overlapping intimate contact with the electrically conductive surface of the plastic housing to form a nearly continuous conductive barrier across the end of the module but for the narrow passage extending through the optical assembly.

Claim 30

An optoelectronic module for transmitting optical signals over an optical fiber, the module comprising a plastic housing with an electrically conductive surface having an end configured to receive a fiber optic connector, said end including an electrically conductive optical assembly having a narrow passage therethrough, said optical assembly being placed in overlapping intimate contact with the electrically conductive surface of the plastic housing to form a nearly continuous conductive barrier across the end of the module but for the narrow passage extending through the optical assembly.

Claim 31

The optoelectronic module of claim 26 further comprising an output optical signal having a frequency in the range between 30 and 1,000 MHz, and wherein non-output signal electromagnetic emissions from said module are less than 45 db μv/m at a distance of one meter from the module.

Claim 32

The optoelectronic module of claim 1 , where the plastic housing is formed out of non-conductive material and includes an electrically conductive coating on the outer surface of the plastic housing.

Claim 33

The optoelectronic module of claim 28 , wherein the conductive coating is a metal.

Claim 34

The optoelectronic module of claim 29 , wherein the conductive coating is approximately 3000 angstroms of stainless steel over 1000 angstroms of copper.

Claim 35

The optoelectronic module of claim 29 , wherein the conductive coating is deposited in a vacuum chamber via physical vapor deposition.

Claim 36

The optoelectronic module of claim 28 , wherein the plastic housing is plated with a metallic solution.

Claim 37

The optoelectronic module of claim 29 , wherein the metallic coating is applied by a flame spraying process.

Claim 38

The optical subassembly of claim 1 , wherein the non-electrically conductive housing is made of a nonelectrically conductive polymer.