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US6203732B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Method for manufacturing intraluminal device

Assignee: AZMED Ltd
•
Filing: 1998-07-02
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Granted: 2001-03-20
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Expires: 2018-07-02
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Abstract

Abstract A generally tubular device (e.g., a stent or catheter) for placement in a lumen of a patient's body is made by forming a depressed pattern in an external surface of a mold. The depressed pattern corresponds to a desired shape of the generally tubular device. A material is deposited in the depressed pattern for the material to form the generally tubular device conforming to the depressed pattern. The generally tubular device is separated from the mold.

Inventors

  • 👤 Elizabeth A. Clubb
  • 👤 Thomas L. Clubb
  • 👤 James V. Donadio, III

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 17:20
CPC Classifications
A; A61; A61F; A61F2/00; A61F2/82; A61F2/86; A61F2/90; A61F2/91; A61F2/915; A61M; A61M25/00; A61M25/0009; A61M25/0013; B; B29; B29D; B29D23/00; B29D23/001; A61F2002/91533; A61F2002/9155; B29L; B29L2031/00; B29L2031/753; B29L2031/7542; Y; Y10; Y10S; Y10S623/00; Y10S623/901

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 134 words
A method for forming a generally tubular device for placement in a lumen of a patient's body, the method comprising: (a) coating an external surface of a mold with a coating; (b) removing a portion of the coating to form a pattern corresponding to a desired shape of the generally tubular device for placement in a lumen of a patient's body; (c) forming a depressed pattern in the external surface of the mold with the depressed pattern corresponding to the pattern in the coating and the desired shape of the generally tubular device for placement in a lumen of a patient's body; (d) depositing a material in the depressed pattern for the material to form the generally tubular device conforming with the depressed pattern; and (e) separating the generally tubular device from the mold.
Claim 2
Independent Claim 134 words
A method for forming a generally tubular device for placement in a lumen of a patient's body, the method comprising: (a) coating an external surface of a mold with a coating; (b) removing a portion of the coating to form a pattern corresponding to a desired shape of the generally tubular device for placement in a lumen of a patient's body; (c) forming a depressed pattern in the external surface of the mold with the depressed pattern corresponding to the pattern in the coating and the desired shape of the generally tubular device for placement in a lumen of a patient's body; (d) depositing a material in the depressed pattern for the material to form the generally tubular device conforming with the depressed pattern; and (e) separating the generally tubular device from the mold.
Claim 3
Dependent Claim 40 words
A method according to claim 1 wherein the step of separating the generally tubular device from the mold comprises: (a) separating the generally tubular device from the mold by chemically etching the mold while leaving the tubular device substantially unetched.
Claim 4
Dependent Claim 34 words
A method according to claim 1 wherein the step of coating an external surface of a mold with a coating comprises: (a) coating an external surface of a substantially cylindrical mold with the coating.
Claim 5
Dependent Claim 46 words
A method according to claim 3 wherein the step of forming a depressed pattern in an external surface of the mold comprises: (a) forming a depressed pattern in an external surface of the substantially cylindrical mold, the depressed pattern surrounding a cylindrical axis of the mold.
Claim 6
Dependent Claim 39 words
A method according to claim 4 wherein the step of forming a depressed pattern in an external surface of the substantially cylindrical mold comprises: (a) chemically etching the depressed pattern into the external surface of the substantially cylindrical mold.
Claim 7
Dependent Claim 46 words
A method according to claim 1 wherein after the step of forming a depressed pattern in the external surface of the mold and before the step of depositing a material in the depressed pattern, removing the coating from the external surface to expose an undepressed remainder.
Claim 8
Dependent Claim 34 words
A method according to claim 6 wherein the step of depositing a material in the depressed pattern comprises: (a) depositing a material in the depressed pattern and at least partially on the undepressed remainder.
Claim 9
Dependent Claim 17 words
The method according to claim 7 , further comprising: (a) removing the material from the undepressed remainder.
Claim 10
Dependent Claim 73 words
A method according to claim 5 comprising: (a) applying a photo-resist coating to the external surface of the mold; (b) photo-imaging a pattern corresponding to the depressed pattern onto the photo-resist coating; (c) developing the photo-resist coating to remove the pattern and expose the external surface of the mold corresponding to the depressed pattern; and (d) chemically etching the mold to remove mold material exposed by the pattern and form the depressed pattern.
Claim 11
Dependent Claim 20 words
A method according to claim 1 wherein the step of depositing a material comprises: (a) vapor depositing of the material.
Claim 12
Dependent Claim 26 words
A method according to claim 1 wherein the step of depositing a material comprises: (a) flowing the material in a molten state into the depressed pattern.
Claim 13
Dependent Claim 39 words
A method according to claim 1 wherein the step of depositing a material comprises: (a) surrounding the external surface of the mold with a tube of the material; and (b) urging the material radially inwardly into the depressed pattern.

References Cited (Backward Citations)

US4955899A Cited
US5573520A Cited
US5741429A Cited
US5421955A Cited
US5421955B1 Cited
US5907893A Cited
US5772864A Cited
US6019784A Cited
CA2219408A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2004-03-19 2004-09-18 2005-03-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2008-03-19 2008-09-18 2009-03-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2012-03-19 2012-09-18 2013-03-20 $7700.00 Window Closed / Lapsed

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