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US6169028B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Method fabricating metal interconnected structure

Assignee: Intellectual Ventures Holding 81 LLC
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Filing: 1999-01-26
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Granted: 2001-01-02
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Expires: 2019-01-26
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Abstract

Abstract A method for fabricating a metal interconnect structure. A semiconductor substrate comprising a conductive layer therein is provided. A dielectric layer is formed on the semiconductor substrate. A part of the dielectric layer is removed to form a dual damascene opening and a trench therein, wherein the dual damascene opening exposes the conductive layer. The trench is larger than the dual damascene opening. A conformal barrier layer is formed on the dielectric layer. A conformal metal layer is formed on the barrier layer to fill the dual damascene opening and to partially fill the trench. The metal layer positioned in the trench has a thickness equal to the depth of the trench. A conformal cap layer is formed on the metal layer. A CMP process is performed to remove the cap layer, the metal layer and the barrier layer outside the trench and outside the dual damascene opening.

Inventors

  • 👤 Kun-Chih Wang
  • 👤 Ming-Sheng Yang
  • 👤 Wen-Yi Hsieh

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 19:46
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/01; H10W20/031; H10W20/062; H10P; H10P52/00; H10P52/40; H10P52/403; H10W20/071; H10W20/081; H10W20/084

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 163 words
A method for fabricating a metal interconnect structure, comprising the steps of: providing a semiconductor substrate, wherein the semiconductor substrate comprises a conductive layer formed therein; forming a dielectric layer on the semiconductor substrate; removing a part of the dielectric layer to form a dual damascene opening exposing the conductive layer and to form a trench in the dielectric layer; forming a conformal barrier layer on the dielectric layer; forming a copper layer on the barrier layer, wherein a part of the copper layer positioned in the trench has a thickness equal to a depth of the trench; forming a cap layer on the copper layer; removing a part of the cap layer and a part of the copper layer until the barrier layer is exposed; and removing a part of the copper layer, the exposed barrier layer, and a remaining part of the cap layer that are outside the trench and the dual damascene opening, so that the dielectric layer is exposed.
Claim 2
Independent Claim 163 words
A method for fabricating a metal interconnect structure, comprising the steps of: providing a semiconductor substrate, wherein the semiconductor substrate comprises a conductive layer formed therein; forming a dielectric layer on the semiconductor substrate; removing a part of the dielectric layer to form a dual damascene opening exposing the conductive layer and to form a trench in the dielectric layer; forming a conformal barrier layer on the dielectric layer; forming a copper layer on the barrier layer, wherein a part of the copper layer positioned in the trench has a thickness equal to a depth of the trench; forming a cap layer on the copper layer; removing a part of the cap layer and a part of the copper layer until the barrier layer is exposed; and removing a part of the copper layer, the exposed barrier layer, and a remaining part of the cap layer that are outside the trench and the dual damascene opening, so that the dielectric layer is exposed.
Claim 3
Dependent Claim 18 words
The method according to claim 1 , wherein the cap layer has a thickness of about 300-1000 Å.
Claim 4
Dependent Claim 28 words
The method according to claim 1 , wherein a material of the cap layer is selected from a group consisting of silicon oxide, silicon nitride and tantalum nitride.
Claim 5
Dependent Claim 17 words
The method according to claim 1 , wherein the step of forming the copper layer includes electrode-plating.
Claim 6
Dependent Claim 19 words
The method according to claim 1 , wherein the step of forming the copper layer includes chemical vapor deposition.
Claim 7
Dependent Claim 18 words
The method according to claim 1 , wherein the step of forming the copper layer includes electrodeless-Cu technology.
Claim 8
Dependent Claim 17 words
The method according to claim 1 , wherein the step of forming the copper layer includes electrodeless-plating.
Claim 9
Dependent Claim 27 words
The method according to claim 1 , wherein a material of the barrier layer is selected from a group comprising tantalum, tantalum nitride and other refractory metals.
Claim 10
Independent Claim 96 words
A method for fabricating a metal interconnect structure, comprising the steps of: providing a dielectric layer, wherein the dielectric layer has a trench therein; forming a conformal barrier layer on the dielectric layer; forming a metal layer on the barrier layer, wherein a part of the metal layer positioned in the trench has a thickness equal to a depth of the trench; forming a conformal cap layer on the metal layer; and removing a part of the metal layer, a part of the barrier, and a part of the cap layer that are outside the trench.
Claim 11
Independent Claim 96 words
A method for fabricating a metal interconnect structure, comprising the steps of: providing a dielectric layer, wherein the dielectric layer has a trench therein; forming a conformal barrier layer on the dielectric layer; forming a metal layer on the barrier layer, wherein a part of the metal layer positioned in the trench has a thickness equal to a depth of the trench; forming a conformal cap layer on the metal layer; and removing a part of the metal layer, a part of the barrier, and a part of the cap layer that are outside the trench.
Claim 12
Dependent Claim 18 words
The method according to claim 9 , wherein the cap layer has a thickness of about 300-1000 Å.
Claim 13
Dependent Claim 28 words
The method according to claim 9 , wherein a material of the cap layer is selected from a group consisting of silicon oxide, silicon nitride and tantalum nitride.
Claim 14
Dependent Claim 20 words
The method according to claim 9 , wherein the metal layer comprises metals with an electrical resistance comparable to copper.
Claim 15
Dependent Claim 15 words
The method according to claim 9 , wherein the metal layer comprises a copper layer.
Claim 16
Dependent Claim 17 words
The method according to claim 13 , wherein the method of forming the copper layer includes electrode-plating.
Claim 17
Dependent Claim 19 words
The method according to claim 13 , wherein the method of forming the copper layer includes chemical vapor deposition.
Claim 18
Dependent Claim 18 words
The method according to claim 13 , wherein the method of forming the copper layer includes electrodeless-Cu technology.
Claim 19
Dependent Claim 17 words
The method according to claim 13 , wherein the method of forming the copper layer includes electrodeless-plating.
Claim 20
Dependent Claim 27 words
The method according to claim 9 , wherein a material of the barrier layer is selected from a group comprising tantalum, tantalum nitride and other refractory metals.

References Cited (Backward Citations)

US5604156A Cited
US5814557A Cited
US5969422A Cited
US6001730A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2004-01-02 2004-07-03 2005-01-02 $2000.00 Window Closed / Lapsed
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