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Induction heated fusing apparatus having a dual function transformer assembly

Assignee: Xerox Corp
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Filing: 1999-05-10
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Granted: 2000-09-19
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Expires: 2019-05-10
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Abstract

Abstract An induction heated fusing apparatus having a dual function transformer assembly includes a pressure roller, an induction heatable fuser roller, an electrical circuit subassembly coupled to a primary transformer coil and connectable to an AC power supply source. The electrical circuit assembly includes a bridge circuit and a pair of transistors having their emitters connected to an output of a bridge circuit, their bases connected to opposite ends of an auxiliary conductive coil winding, and their collectors connected to opposite ends of a primary transformer coil, wherein the pair of transistors and the primary transformer coil are alternately driven by voltage changes across the auxiliary conductive coil winding.

Inventors

  • 👤 Delmer G. Parker

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 04:54
CPC Classifications
H; H05; H05B; H05B6/00; H05B6/02; H05B6/10; H05B6/14; H05B6/145; G; G03; G03G; G03G15/00; G03G15/20; G03G15/2003; G03G15/2014; G03G15/2064

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 303 words
An induction heated fusing apparatus having a dual function transformer assembly, the induction heated fusing apparatus comprising: (a) a pressure roller; (b) an induction heatable fuser roller having an electrically conductive layer, said heatable fuser roller forming a fusing nip with said pressure roller; and (c) a dual function transformer assembly for inductively heating said induction heatable fuser roller as a first function, and for increasing a supply frequency F1 of an AC power supply source to a desired inductive heating frequency F2 for said induction heatable fuser roller as a second function, said dual function transformer assembly including: (i) a closed loop magnetically permeable member comprising a transformer core having a first side surrounded with said induction heatable fuser roller as a secondary transformer coil, and a second side including a primary transformer coil winding thereover; (ii) an electrical circuit subassembly coupled to said primary transformer coil and connectable to the AC power supply source having said supply frequency F1, whereby said supply frequency F1 is increased to said desired inductive heating frequency F2, and said heatable fuser roller is inductively heated by said transformer assembly when said electrical circuit subassembly is connected to the AC power supply source, said electrical circuit subassembly including (i) a bridge circuit connectable to the AC power supply source for rectifying AC power therefrom to produce a DC power output, (ii) an auxiliary conductive coil winding around said closed loop magnetic flux carrying member; and (iii) a pair of transistors having their emitters connected to the output of said bridge circuit, their bases connected to opposite ends of said auxiliary conductive coil winding, and their collectors to opposite ends of said primary transformer coil, wherein said pair of transistors and said primary transformer coil are alternately driven by voltage changes across said auxiliary conductive coil winding.
Claim 2
Dependent Claim 303 words
An induction heated fusing apparatus having a dual function transformer assembly, the induction heated fusing apparatus comprising: (a) a pressure roller; (b) an induction heatable fuser roller having an electrically conductive layer, said heatable fuser roller forming a fusing nip with said pressure roller; and (c) a dual function transformer assembly for inductively heating said induction heatable fuser roller as a first function, and for increasing a supply frequency F1 of an AC power supply source to a desired inductive heating frequency F2 for said induction heatable fuser roller as a second function, said dual function transformer assembly including: (i) a closed loop magnetically permeable member comprising a transformer core having a first side surrounded with said induction heatable fuser roller as a secondary transformer coil, and a second side including a primary transformer coil winding thereover; (ii) an electrical circuit subassembly coupled to said primary transformer coil and connectable to the AC power supply source having said supply frequency F1, whereby said supply frequency F1 is increased to said desired inductive heating frequency F2, and said heatable fuser roller is inductively heated by said transformer assembly when said electrical circuit subassembly is connected to the AC power supply source, said electrical circuit subassembly including (i) a bridge circuit connectable to the AC power supply source for rectifying AC power therefrom to produce a DC power output, (ii) an auxiliary conductive coil winding around said closed loop magnetic flux carrying member; and (iii) a pair of transistors having their emitters connected to the output of said bridge circuit, their bases connected to opposite ends of said auxiliary conductive coil winding, and their collectors to opposite ends of said primary transformer coil, wherein said pair of transistors and said primary transformer coil are alternately driven by voltage changes across said auxiliary conductive coil winding.
Claim 3
Dependent Claim 20 words
The fusing apparatus of claim 1, wherein said supply frequency F1 comprises an AC line power frequency of 60 HZ.
Claim 4
Dependent Claim 54 words
The fusing apparatus of claim 1, wherein said desired inductive heating frequency F2 is at least 5 times greater than said supply frequency F1 in order to reduce a size and weight of said induction heatable fuser roller while delivering power equivalent to that of a larger roller heated at said supply frequency F1.
Claim 5
Dependent Claim 24 words
The fusing apparatus of claim 3, wherein said desired inductive heating frequency F2 is at least ten times greater than said supply frequency F1.

References Cited (Backward Citations)

US4570044A Cited
US5801359A Cited
US5862445A Cited
US5783806A Cited
US5745833A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-09-19 2004-03-20 2004-09-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-09-19 2008-03-20 2008-09-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-09-19 2012-03-20 2012-09-19 $7700.00 Window Closed / Lapsed

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