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US6100804A Expired / Lapsed US ⏱️ 0.0 years remaining

Radio frequency identification system

Assignee: Intermec IP Corp
•
Filing: 1998-10-29
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Granted: 2000-08-08
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Expires: 2018-10-29
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Abstract

Abstract A radio frequency identification system employing a thin, flexible electronic radio frequency identification (RFID) tag having an overall thickness not exceeding approximately 280 microns and the process for its manufacture is disclosed. The RFID tag includes an insulating, flexible substrate having an aperture formed therein for receiving an RFID circuit chip. An antenna forming an integral part of the substrate is electrically connected to circuit chip. A cured adhesive having a portion substantially parallel with the substrate encapsulates the circuit chip so that the chip is operably retained within the substrate aperture.

Inventors

  • 👤 Michael J. Brady
  • 👤 Dah-Weih Duan
  • 👤 Venkata S. R. Kodukula

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 08:52
CPC Classifications
H; H01; H01Q; H01Q21/00; H01Q21/28; A; A01; A01K; A01K11/00; A01K11/006; G; G06; G06K; G06K19/00; G06K19/06; G06K19/067; G06K19/07; G06K19/077; G06K19/07749; H01Q1/00; H01Q1/36; H01Q1/38; H01Q7/00; H01Q9/00; H01Q9/04; H01Q9/16; H01Q9/26; H10; H10W; H10W72/00; H10W72/071; H10W72/072; H10W72/07251; H10W72/20; H10W90/00; H10W90/701; H10W90/751; H10W90/754

Claims Analysis

Total Claims: 48
Claim 1
Independent Claim 87 words
A thin flexible electronic radio frequency tag circuit comprising: a. an insulating, flexible substrate having an aperture therein; b. an antenna forming an integral part of said substrate; c. a circuit chip having an antenna connector, said circuit chip being substantially and operably located within the aperture of said substrate; d. a connector for electrically connecting said antenna to said chip antenna connector; and e. an encapsulant having a flattened outer surface substantially parallel with said substrate, said encapsulant operably retaining said circuit chip within said substrate.
Claim 2
Dependent Claim 87 words
A thin flexible electronic radio frequency tag circuit comprising: a. an insulating, flexible substrate having an aperture therein; b. an antenna forming an integral part of said substrate; c. a circuit chip having an antenna connector, said circuit chip being substantially and operably located within the aperture of said substrate; d. a connector for electrically connecting said antenna to said chip antenna connector; and e. an encapsulant having a flattened outer surface substantially parallel with said substrate, said encapsulant operably retaining said circuit chip within said substrate.
Claim 3
Dependent Claim 45 words
A circuit, as in claim 1, wherein said encapsulant is milled after cure so as to reduce the overall cross-sectional thickness of said encapsulant and thereby providing a thin flexible electronic radio frequency tag having a cross-sectional profile thickness not unnecessarily increased by said encapsulant.
Claim 4
Dependent Claim 18 words
A circuit, as in claim 1, wherein said substrate has at least one dimension not exceeding 200 microns.
Claim 5
Dependent Claim 19 words
A circuit, as in claim 3, wherein said circuit chip has at least one dimension not exceeding 200 microns.
Claim 6
Dependent Claim 24 words
A circuit, as in claim 3, wherein said finished encapsulant does not increase the overall thickness of said substrate by more than 90 microns.
Claim 7
Dependent Claim 23 words
A circuit, as in claim 1, wherein said thin flexible electronic radio frequency tag has at least one dimension not exceeding 280 microns.
Claim 8
Dependent Claim 15 words
A circuit, as in claim 1, wherein said substrate is a fire-proof circuit board material.
Claim 9
Dependent Claim 12 words
A circuit, as in claim 1, wherein said substrate is an organic.
Claim 10
Dependent Claim 11 words
A circuit, as in claim 8, wherein said substrate is polyimide.
Claim 11
Dependent Claim 11 words
A circuit, as in claim 8, wherein said substrate is polyester.
Claim 12
Dependent Claim 40 words
A circuit, as in claim 1, wherein said connector for electrically connecting said antenna to said chip antenna connector is made using any of the bonding types including wire bonding, thermal compression, single point bonding, C4 bonding, and conductive adhesive.
Claim 13
Dependent Claim 24 words
A circuit, as in claim 1, wherein said connector for electrically connecting said antenna to said chip antenna connector is low profile wire bonding.
Claim 14
Dependent Claim 16 words
A circuit, as in claim 1, wherein said circuit is laminated on at least one side.
Claim 15
Dependent Claim 26 words
A circuit, as in claim 1, wherein said antenna is a resonant antenna and is one of the following structures including folded dipole, dipole, and loop.
Claim 16
Dependent Claim 13 words
A circuit, as in claim 14, further including an antenna impedance adjustment element.
Claim 17
Dependent Claim 19 words
A circuit, as in claim 15, wherein said antenna impedance adjustment element is an integral part of said substrate.
Claim 18
Dependent Claim 14 words
A circuit, as in claim 16, wherein said antenna impedance adjustment element is parasitic.
Claim 19
Dependent Claim 51 words
A circuit, as in claim 1, wherein a battery is affixed to the substrate in adjacent proximity to the antenna and chip and is connected by one or more battery connecting lines to two or more chip battery contacts wherein the battery contacts are coplanar with the antenna and connecting lines.
Claim 20
Dependent Claim 25 words
A circuit, as in claim 1, wherein said encapsulant encapsulates said chip within said aperture and said chip to said antenna and said chip connector.
Claim 21
Dependent Claim 29 words
A circuit, as in claim 19, wherein said encapsulant forms an at least somewhat flexible bond between said chip within said substrate aperture and said antenna and chip connector.
Claim 22
Dependent Claim 23 words
A circuit, as in claim 19, wherein said encapsulant forms at least one surface coplanar with at least one surface of said substrate.
Claim 23
Dependent Claim 172 words
A thin flexible electronic radio frequency tag circuit comprising: a. an insulating, flexible substrate having an aperture therein; b. an antenna forming an integral part of said substrate; c. a circuit chip having a modulator circuit, a logic circuit, a memory circuit, and chip antenna connector, said circuit chip being substantially and operably located within the aperture of said substrate such that an annular space is formed between said chip and said substrate; d. a connector for electrically connecting said antenna to said chip antenna connector; and e. a fastener filling the annular space between said circuit chip and said substrate aperture for securing said circuit chip within said substrate aperture and forming a protective covering over said circuit chip, said antenna connector and at least some portion of said antenna, said fastener having a flattened cross-sectional profile including a bottom surface coplanar to the bottom surface of said substrate and a generally flat upper surface parallel to said bottom surface whereby the cross-sectional thickness of said circuit is not unnecessarily increased.
Claim 24
Dependent Claim 172 words
A thin flexible electronic radio frequency tag circuit comprising: a. an insulating, flexible substrate having an aperture therein; b. an antenna forming an integral part of said substrate; c. a circuit chip having a modulator circuit, a logic circuit, a memory circuit, and chip antenna connector, said circuit chip being substantially and operably located within the aperture of said substrate such that an annular space is formed between said chip and said substrate; d. a connector for electrically connecting said antenna to said chip antenna connector; and e. a fastener filling the annular space between said circuit chip and said substrate aperture for securing said circuit chip within said substrate aperture and forming a protective covering over said circuit chip, said antenna connector and at least some portion of said antenna, said fastener having a flattened cross-sectional profile including a bottom surface coplanar to the bottom surface of said substrate and a generally flat upper surface parallel to said bottom surface whereby the cross-sectional thickness of said circuit is not unnecessarily increased.
Claim 25
Dependent Claim 25 words
A circuit, as in claim 22, wherein said chip fastener does not substantially reduce the overall flexibility of said circuit about more than one axis.
Claim 26
Dependent Claim 23 words
A circuit, as in claim 22, wherein said thin flexible electronic radio frequency tag has at least one dimension not exceeding 280 microns.
Claim 27
Dependent Claim 99 words
A thin flexible electronic radio frequency tag circuit, comprising: a. a substrate having an aperture thereon for receiving a radio frequency circuit chip; b. a radio frequency circuit chip disposed within said substrate aperture; c. an antenna disposed on said substrate and coupled to said radio frequency circuit chip; and d. an encapsulant disposed on said substrate for encapsulating said radio frequency circuit chip, said encapsulant having a flattened outer surface substantially parallel with said substrate thereby providing a reduced thickness to allow the tag to pass through a printer without causing damage to said tag or said printer.
Claim 28
Dependent Claim 99 words
A thin flexible electronic radio frequency tag circuit, comprising: a. a substrate having an aperture thereon for receiving a radio frequency circuit chip; b. a radio frequency circuit chip disposed within said substrate aperture; c. an antenna disposed on said substrate and coupled to said radio frequency circuit chip; and d. an encapsulant disposed on said substrate for encapsulating said radio frequency circuit chip, said encapsulant having a flattened outer surface substantially parallel with said substrate thereby providing a reduced thickness to allow the tag to pass through a printer without causing damage to said tag or said printer.
Claim 29
Dependent Claim 45 words
A circuit, as in claim 25, wherein said encapsulant is milled after cure so as to reduce the overall cross-sectional thickness of said encapsulant and thereby providing a thin flexible electronic radio frequency tag having a cross-sectional profile thickness not unnecessarily increased by said encapsulant.
Claim 30
Dependent Claim 24 words
A circuit, as in claim 26, wherein said finished encapsulant does not increase the overall thickness of said substrate by more than 90 microns.
Claim 31
Dependent Claim 18 words
A circuit, as in claim 25, wherein said substrate has at least one dimension not exceeding 200 microns.
Claim 32
Dependent Claim 19 words
A circuit, as in claim 28, wherein said circuit chip has at least one dimension not exceeding 200 microns.
Claim 33
Dependent Claim 23 words
A circuit, as in claim 25, wherein said thin flexible electronic radio frequency tag has at least one dimension not exceeding 280 microns.
Claim 34
Dependent Claim 15 words
A circuit, as in claim 25, wherein said substrate is a fire-proof circuit board material.
Claim 35
Dependent Claim 12 words
A circuit, as in claim 25, wherein said substrate is an organic.
Claim 36
Dependent Claim 11 words
A circuit, as in claim 32, wherein said substrate is polyimide.
Claim 37
Dependent Claim 11 words
A circuit, as in claim 32, wherein said substrate is polyester.
Claim 38
Dependent Claim 33 words
A circuit, as in claim 25, wherein said antenna is coupled to said chip using any of the bonding types including wire bonding, thermal compression, single point bonding, C4 bonding, and conductive adhesive.
Claim 39
Dependent Claim 19 words
A circuit, as in claim 25, wherein said antenna is coupled to said chip using low profile wire bonding.
Claim 40
Dependent Claim 16 words
A circuit, as in claim 25, wherein said circuit is laminated on at least one side.
Claim 41
Dependent Claim 26 words
A circuit, as in claim 25, wherein said antenna is a resonant antenna and is one of the following structures including folded dipole, dipole, and loop.
Claim 42
Dependent Claim 13 words
A circuit, as in claim 38, further including an antenna impedance adjustment element.
Claim 43
Dependent Claim 19 words
A circuit, as in claim 39, wherein said antenna impedance adjustment element is an integral part of said substrate.
Claim 44
Dependent Claim 14 words
A circuit, as in claim 40, wherein said antenna impedance adjustment element is parasitic.
Claim 45
Dependent Claim 29 words
A circuit, as in claim 41, wherein said encapsulant forms an at least somewhat flexible bond between said chip within said substrate aperture and said antenna and chip connector.
Claim 46
Dependent Claim 23 words
A circuit, as in claim 39, wherein said encapsulant forms at least one surface coplanar with at least one surface of said substrate.
Claim 47
Dependent Claim 51 words
A circuit, as in claim 25, wherein a battery is affixed to the substrate in adjacent proximity to the antenna and chip and is connected by one or more battery connecting lines to two or more chip battery contacts wherein the battery contacts are coplanar with the antenna and connecting lines.
Claim 48
Dependent Claim 25 words
A circuit, as in claim 25, wherein said encapsulant encapsulates said chip within said aperture and said chip to said antenna and said chip connector.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-08-08 2004-02-07 2004-08-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-08-08 2008-02-07 2008-08-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-08-08 2012-02-07 2012-08-08 $7700.00 Window Closed / Lapsed

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