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US6084313A Expired / Lapsed US ⏱️ 0.0 years remaining

Generator system with vertically shafted engine

Assignee: Pramac America LLC
•
Filing: 1998-08-13
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Granted: 2000-07-04
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Expires: 2018-08-13
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Abstract

Abstract A portable generator system includes an interface mounting element for supporting a selected engine, from a plurality of engines, with a vertically oriented output shaft when the generator system is positioned on a substantially horizontal surface. A generator is directly coupled to the output shaft of the engine and rotates therewith about a common axis. The generator is selectable from a plurality of generators having different output power characteristics. A movable support cart supports interface, engine and generator and is formed of a single piece of tubular stock. The tubular stock is bent to form two substantially parallel, displaced, U-shaped regions bounded by a third U-shaped region substantially perpendicular thereto wherein the interface element, the selected engine and the selected generator are supported and protected. The cart supports first and second displaced wheels which rotate about a common axis which extends between the first and second regions, parallel to the third region. A fuel tank is carried on the cart and extends from the first side of the axis while the interface extends from the second side enabling the fuel tank to counterbalance the weight of the selected engine, the selected generator and the interface about the axis of rotation of the wheels.

Inventors

  • 👤 Kenneth M. Frank

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 17:04
CPC Classifications
H; H02; H02J; H02J9/00; H02J9/04; H02J9/06; H02J9/066; F; F02; F02B; F02B63/00; F02B63/04; F02B75/00; F02B75/007; F02B75/16; H02K; H02K7/00; H02K7/18; H02K7/1807; H02K7/1815; F02B63/044; F02B2063/045; F02B63/047

Claims Analysis

Total Claims: 60
Claim 1
Independent Claim 227 words
A generator system positionable on a supporting surface comprising: an engine with a rotary output shaft intended to be oriented substantially perpendicular to the supporting surface in normal operation; wherein the engine has a mounting surface; a source of electrical energy having a rotor and a stator wherein the rotor is adapted to be coupled, for rotation, to the output shaft along a common rotational center line; a speed control coupled to the engine for causing the engine to rotate the shaft with a substantially constant speed over a range of energy delivered from the source; and a sensor of delivered energy and a control element for disabling operation of the speed control during intervals of energy delivery below a preset threshold whereupon the engine enters a predetermined quiescent state outside of its normal operating range; a two part interface structure, positioned between the engine and the source, wherein one part mechanically receives the other, wherein one part carries an alignment element for the stator which is coupled thereto and wherein the other carries a surface, machined relative to the alignment element, whereby the machined surface aligns the shaft of the engine, relative to the stator and the common center line when the engine is coupled to the interface structure; and wherein the engine, the source and the interface structure are movably carried on a wheeled cart.
Claim 2
Dependent Claim 227 words
A generator system positionable on a supporting surface comprising: an engine with a rotary output shaft intended to be oriented substantially perpendicular to the supporting surface in normal operation; wherein the engine has a mounting surface; a source of electrical energy having a rotor and a stator wherein the rotor is adapted to be coupled, for rotation, to the output shaft along a common rotational center line; a speed control coupled to the engine for causing the engine to rotate the shaft with a substantially constant speed over a range of energy delivered from the source; and a sensor of delivered energy and a control element for disabling operation of the speed control during intervals of energy delivery below a preset threshold whereupon the engine enters a predetermined quiescent state outside of its normal operating range; a two part interface structure, positioned between the engine and the source, wherein one part mechanically receives the other, wherein one part carries an alignment element for the stator which is coupled thereto and wherein the other carries a surface, machined relative to the alignment element, whereby the machined surface aligns the shaft of the engine, relative to the stator and the common center line when the engine is coupled to the interface structure; and wherein the engine, the source and the interface structure are movably carried on a wheeled cart.
Claim 3
Dependent Claim 26 words
A system as in claim 1 which includes an elongated fuel tank oriented such that an elongated dimension thereof extends generally parallel to the output shaft.
Claim 4
Dependent Claim 37 words
A system as in claim 2 wherein the fuel tank and the engine are located on opposite sides of the selected axis whereby at least the fuel tank counterbalances the engine as the engine is being moved.
Claim 5
Dependent Claim 58 words
A system as in claim 1 which includes output terminals coupled to the source, wherein the terminals are adapted to removably engage electrical cables and a cable retainer carried on the system for engaging portions of at least one of the cables to prevent unintended disengagement of the at least one cable when engaged with a respective terminal.
Claim 6
Dependent Claim 28 words
A system as in claim 4 wherein the cable retainer comprises a cable retaining, elongated member formed at least in part, with a cable receiving and retaining loop.
Claim 7
Dependent Claim 14 words
A system as in claim 4 wherein the retainer comprises a length of wire.
Claim 8
Dependent Claim 14 words
A system as in claim 4 wherein the retainer comprises a length of plastic.
Claim 9
Dependent Claim 17 words
A system as in claim 1, wherein the speed control includes a pivoted engine fuel control lever.
Claim 10
Dependent Claim 39 words
A system as in claim 8 wherein the control element includes a coil wherein the coil is energized during the intervals of energy delivery below the threshold thereupon causing the lever to move to a speed control disabling position.
Claim 11
Dependent Claim 25 words
A system as in claim 9 wherein the coil is symmetrical about an axis, and wherein the axis is substantially perpendicular to the control lever.
Claim 12
Dependent Claim 19 words
A system as in claim 10 wherein the axis of the coil is substantially perpendicular to the output shaft.
Claim 13
Dependent Claim 19 words
A system as in claim 1, wherein the energy delivered sensor receives power generated by rotation of the shaft.
Claim 14
Dependent Claim 81 words
A system as in claim 2 which includes a supporting frame formed of a tubular member wherein the member is bent to have a plurality of continuous curves wherein the frame has first and second, spaced apart, U-shaped sections which extend on each side of the engine and are joined by a third, inverted, generally U-shaped section, having two non-parallel sides wherein the three sections are integrally formed in the tubular member and, enclose and support the engine on three sides.
Claim 15
Dependent Claim 30 words
A system as in claim 13 wherein the fuel tank extends between the first and second U-shaped sections spaced from the third section thereby forming a bounded, engine containing region.
Claim 16
Dependent Claim 19 words
A system as in claim 14 wherein the frame carries a plurality of shock mounts for supporting the engine.
Claim 17
Dependent Claim 31 words
A system as in claim 15 which includes a planar support member, sandwiched between the engine mounting surface and the interface wherein the planar member is coupled to the shock mounts.
Claim 18
Dependent Claim 43 words
A system as in claim 16 which includes first and second planar perforated panels, coupled to respective ones of the first and second U-shaped sections whereby the panels extend between the planar support member and portions of the first and second U-shaped sections.
Claim 19
Dependent Claim 18 words
A system as in claim 17 wherein one of the panels carries a plurality of energy output terminals.
Claim 20
Dependent Claim 15 words
A system as in claim 17 wherein one of the panels carries a rechargeable battery.
Claim 21
Dependent Claim 152 words
An energy system movable and supportable on a surface comprising: an engine with a rotatable output with an axis of rotation oriented so as to be substantially perpendicular to the surface; a source of electrical energy coupled to the engine output; a sensor for detecting an electrical withdrawal from the source of electrical energy; a speed control causing the output of the engine to hold a substantially constant speed over a selected range of electrical withdrawals from the source of electrical power; a disabling device, coupled between the sensor and the speed control, for disabling the speed control in the absence of an electrical withdrawal, whereupon in the presence of the disabled speed control the speed of the engine output decreases from the substantially constant speed to a lower, idle speed; and wherein the engine, the source, the sensor, the speed control and the disabling device are carried on a wheeled cart.
Claim 22
Dependent Claim 152 words
An energy system movable and supportable on a surface comprising: an engine with a rotatable output with an axis of rotation oriented so as to be substantially perpendicular to the surface; a source of electrical energy coupled to the engine output; a sensor for detecting an electrical withdrawal from the source of electrical energy; a speed control causing the output of the engine to hold a substantially constant speed over a selected range of electrical withdrawals from the source of electrical power; a disabling device, coupled between the sensor and the speed control, for disabling the speed control in the absence of an electrical withdrawal, whereupon in the presence of the disabled speed control the speed of the engine output decreases from the substantially constant speed to a lower, idle speed; and wherein the engine, the source, the sensor, the speed control and the disabling device are carried on a wheeled cart.
Claim 23
Dependent Claim 29 words
A system as in claim 20 wherein the disabling device includes an elongated coil, wherein the coil is oriented with an axis that is substantially perpendicular to the shaft.
Claim 24
Dependent Claim 46 words
A system as in claim 21 wherein the speed control element includes a movable output element, coupled to a speed control input port of the engine and wherein when the coil is in a selected state, the movable element moves to an engine idle speed position.
Claim 25
Dependent Claim 16 words
A system as in claim 22 wherein the coil, when energized, is in the selected state.
Claim 26
Dependent Claim 23 words
A system as in claim 23 wherein the output element pivots and moves toward the energized coil to the engine idle speed position.
Claim 27
Dependent Claim 16 words
A system as in claim 20 wherein the speed control element includes a contactless speed sensor.
Claim 28
Dependent Claim 21 words
A system as in claim 25 wherein the disabling device includes a solid state circuit for disabling the speed control element.
Claim 29
Dependent Claim 25 words
A system as in claim 20 which includes circuitry for supplying energy, generated from operation of the engine, to the sensor and the disabling device.
Claim 30
Dependent Claim 22 words
A system as in claim 27 wherein the circuitry for supplying energy includes a selected alternator coil carried adjacent to the engine.
Claim 31
Dependent Claim 15 words
A system as in claim 22 wherein the speed control element includes a mechanical governor.
Claim 32
Dependent Claim 110 words
A movable system for generating electrical energy comprising: an engine with a rotary output wherein the engine is attached to a movable cart; an electrical source with a rotatable portion; a two-sided mounting element for coupling to the engine on one side and source on the other and aligning the output of the engine relative to the rotatable portion of the source; a speed control system for operating the engine at a predetermined output speed when electrical power is being drawn from the source by a load and for operating the engine at a reduced speed in a no load condition; and a counterbalancing fuel tank coupled to the engine.
Claim 33
Dependent Claim 110 words
A movable system for generating electrical energy comprising: an engine with a rotary output wherein the engine is attached to a movable cart; an electrical source with a rotatable portion; a two-sided mounting element for coupling to the engine on one side and source on the other and aligning the output of the engine relative to the rotatable portion of the source; a speed control system for operating the engine at a predetermined output speed when electrical power is being drawn from the source by a load and for operating the engine at a reduced speed in a no load condition; and a counterbalancing fuel tank coupled to the engine.
Claim 34
Dependent Claim 22 words
A system as in claim 30 wherein the source is selected from a class which includes an alternator and a DC generator.
Claim 35
Dependent Claim 19 words
A system as in claim 30 wherein the mounting element is formed of first and second slidably engageable components.
Claim 36
Dependent Claim 101 words
A source of electrical energy movable on a surface comprising: a movable cart; a coupled engine/generator combination carried on the cart wherein the combination has a common axis of rotation oriented, when the combination is producing usable electrical energy, substantially perpendicular to the surface; and a solid state control module, carried on the cart, for producing engine speed control signals whereby the engine is enabled to operate at a first speed when electrical energy is being withdrawn from the source and adjusted to operate at a second, lower, speed in the absence of a selected electrical parameter having a predetermined value.
Claim 37
Dependent Claim 101 words
A source of electrical energy movable on a surface comprising: a movable cart; a coupled engine/generator combination carried on the cart wherein the combination has a common axis of rotation oriented, when the combination is producing usable electrical energy, substantially perpendicular to the surface; and a solid state control module, carried on the cart, for producing engine speed control signals whereby the engine is enabled to operate at a first speed when electrical energy is being withdrawn from the source and adjusted to operate at a second, lower, speed in the absence of a selected electrical parameter having a predetermined value.
Claim 38
Dependent Claim 18 words
A source as in claim 33 wherein the generator comprises an alternator for producing a varying output current.
Claim 39
Dependent Claim 14 words
A source as in claim 34 wherein the control module includes alternator energizing circuitry.
Claim 40
Dependent Claim 23 words
A source as in claim 33 wherein the cart is formed of a shaped tubular member which encloses the combination on four sides.
Claim 41
Dependent Claim 39 words
A source as in claim 36 which includes an elongated fuel tank, attached, at least in part, to the cart using at least one resilient mount whereby the fuel tank counterbalances the combination as the cart is being moved.
Claim 42
Dependent Claim 51 words
A source as in claim 37 which includes an axle coupled to the cart and at least one wheel rotatably mounted thereon wherein the wheel rotates along a second axis of rotation wherein the fuel tank is on one side and the combination is on the other side of that axis.
Claim 43
Dependent Claim 17 words
A source as in claim 37 wherein the fuel tank is formed with a rotation facilitating depression.
Claim 44
Dependent Claim 22 words
A source as in claim 39 which includes first and second wheel wells formed in the tank with the depression located therebetween.
Claim 45
Dependent Claim 27 words
A source as in claim 37 wherein the fuel tank is formed with a rotation facilitating depression wherein the depression is positioned adjacent to the second axis.
Claim 46
Dependent Claim 22 words
A source as in claim 33 wherein the control module includes feedback circuitry for dynamically adjusting an output voltage from the combination.
Claim 47
Dependent Claim 39 words
A source as in claim 33 which includes a fuel tank coupled to the cart wherein the tank is carried on the cart with an orientation that counterbalances the coupled engine/generator at least while the cart is being moved.
Claim 48
Dependent Claim 55 words
A source as in claim 33 wherein the cart carries a support member with a planar region and the interface is adapted to be coupled to a first surface of the planar region, the engine coupled to a displaced second surface thereof and wherein the planar region is sandwiched between the engine and the interface.
Claim 49
Dependent Claim 39 words
A source as in claim 43 wherein a muffler is coupled to an exhaust port of the engine, wherein the muffler is displaced from the engine and wherein the generator is positioned between the muffler and the fuel tank.
Claim 50
Dependent Claim 28 words
A source as in claim 43 wherein the tank has an elongated dimension and extends at least between an axle and a user friendly side of the engine.
Claim 51
Dependent Claim 67 words
A source as in claim 33 wherein the cart is formed of a length of a tubular support formed with first and second spaced apart substantially U-shaped sections wherein each section has a linear element oriented substantially perpendicular to a shaft of the combination and an open region wherein the open region is displaced from the linear element wherein the engine/generator is positioned between the open regions.
Claim 52
Dependent Claim 19 words
A source as in claim 47 wherein the cart carries at least one rotatable wheel for facilitating movement thereof.
Claim 53
Dependent Claim 24 words
A source as in claim 48 wherein the wheel rotates about an axis which extends between the linear elements and is substantially perpendicular thereto.
Claim 54
Dependent Claim 52 words
A source as in claim 47 wherein the first and second sections of the tubular support are joined by a substantially linear, tubular element continuously formed therewith and positioned adjacent to the user friendly surface thereby forming a third U-shaped section wherein the linear tubular element is displaced from the linear elements.
Claim 55
Dependent Claim 18 words
A source as in claim 50 wherein the linear tubular element is substantially perpendicular to the linear elements.
Claim 56
Dependent Claim 19 words
A source as in claim 50 wherein the U-shaped sections are all joined at integrally formed, tubular, curved regions.
Claim 57
Dependent Claim 42 words
A source as in claim 48 which includes a fuel tank, wherein the fuel tank is symmetrical about a central plane extending therethrough and wherein the central plane extends equidistantly between the first and second sections, substantially perpendicular to the third section.
Claim 58
Dependent Claim 43 words
A source as in claim 52 wherein the third U-shaped section incudes first and second sides, formed respectively by the first and second sections, and wherein the first and second sides substantially lie in a common plane and are non-parallel to one another.
Claim 59
Dependent Claim 31 words
A source as in claim 54 which includes first and second side panels wherein the side panels fill, at least in part, respective ones of the first and second U-shaped sections.
Claim 60
Dependent Claim 33 words
A source as in claim 33 wherein the generator comprises an alternator and wherein a cooling air flow path for the engine is substantially isolated from an air flow path for the alternator.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-07-04 2004-01-03 2004-07-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-07-04 2008-01-03 2008-07-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-07-04 2012-01-03 2012-07-04 $7700.00 Window Closed / Lapsed

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