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US6077989A Expired / Lapsed US ⏱️ 0.0 years remaining

Resorbable implant biomaterial made of condensed calcium phosphate particles

Assignee: 1208211 ONTARIO Ltd
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Filing: 1997-05-15
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Granted: 2000-06-20
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Expires: 2017-05-15
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Abstract

Abstract A resorbable biomaterial for implantation in humans and other animals comprises amorphous or crystalline condensed calcium phosphate of the general formula: [Ca(PO 3 ) 2 ] n , where n is 3 or greater and the molar ratio of Ca:P is between about 0.4 and 0.6. The condensed calcium phosphate powder can be formed as a sintered powder which is bound or consolidated to form at least part of an implantable anchor, with controlled size and amount of porosity. The condensed calcium phosphate part of anchor/implant preferably has a bone interfacing portion which is placed in juxtaposition with adjacent hard tissues when implanted in a patient, and which is characterized by interconnected pores extending from the exterior throughout the interior of the biomaterial. The condensed calcium phosphate may be used to replace hard connective tissues, or to regenerate soft connective tissues by providing a support on which soft tissue may be grown in vitro or in vivo, or to anchor soft connective tissue to bone.

Inventors

  • 👤 Rita Kandel
  • 👤 Robert Pilliar
  • 👤 Marc Grynpas

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 18:07
CPC Classifications
A; A61; A61L; A61L27/00; A61L27/40; A61L27/42; A61L27/425; A61L27/02; A61L27/12; A61L27/36; A61L27/38; A61L27/44; A61L27/46; A61L27/50; A61L27/58; A61F; A61F2/00; A61F2/02; A61F2/08; A61F2/0811; A61F2210/00; A61F2210/0004; A61F2310/00; A61F2310/00005; A61F2310/00179; A61F2310/00293

Claims Analysis

Total Claims: 32
Claim 1
Independent Claim 124 words
An implant for use in connecting soft and hard connective tissues comprising, a hard tissue interfacing portion, and a soft tissue attachment portion, said hard tissue interfacing portion comprising condensed calcium phosphate particles which are joined together to form a rigid matrix characterized by interconnecting spaces between said condensed calcium phosphate particles that extend from an exterior substantially throughout an interior of at least part of said hard tissue interfacing portion, said condensed calcium phosphate particles represented by the general formula (1): [Ca(PO.sub.3).sub.2 ].sub.n ( 1) where n is at least 3, and the molar ratio of Ca to P is between about 0.4 to 0.6, said interconnecting spaces having a pore size which permits bone cells and tissues to penetrate and grow therein.
Claim 2
Dependent Claim 124 words
An implant for use in connecting soft and hard connective tissues comprising, a hard tissue interfacing portion, and a soft tissue attachment portion, said hard tissue interfacing portion comprising condensed calcium phosphate particles which are joined together to form a rigid matrix characterized by interconnecting spaces between said condensed calcium phosphate particles that extend from an exterior substantially throughout an interior of at least part of said hard tissue interfacing portion, said condensed calcium phosphate particles represented by the general formula (1): [Ca(PO.sub.3).sub.2 ].sub.n ( 1) where n is at least 3, and the molar ratio of Ca to P is between about 0.4 to 0.6, said interconnecting spaces having a pore size which permits bone cells and tissues to penetrate and grow therein.
Claim 3
Dependent Claim 22 words
An implant as claimed in claim 1 wherein said pore size of said interconnecting spaces is between about 50 to 250 μm.
Claim 4
Dependent Claim 52 words
An implant as claimed in claim 1 wherein said condensed calcium phosphate includes crystalline calcium metaphosphate, and said hard tissue interfacing portion further includes a biodegradable organic strengthener substantially interspersed within at least part of said interconnecting spaces, said strengthener selected from the group consisting of polycaprolactone, polyglycolide, polylactide and their copolymers.
Claim 5
Dependent Claim 30 words
An implant as claimed in claim 3 wherein said condensed calcium phosphate particles comprise crystalline β-calcium metaphosphate particles of the general formula (1), and wherein n is 100 or greater.
Claim 6
Dependent Claim 40 words
An implant as claimed in claim 1 wherein said soft tissue attachment portion comprises bound condensed calcium phosphate particles represented by formula (1), said soft tissue attachment portion having interconnecting pores having a size of less than about 200 μm.
Claim 7
Dependent Claim 30 words
An implant as claimed in claim 5 wherein said soft tissue attachment portion comprises a biodegradable organic polymer selected from the group consisting of polycaprolactone, polylactide, polyglycolide and their copolymers.
Claim 8
Dependent Claim 29 words
An implant as claimed in claim 5 further comprising soft connective tissue cells joined to said soft issue attachment portion at least in part by ingrowth into said pores.
Claim 9
Dependent Claim 52 words
An implant as claimed in claim 7 wherein said soft tissue attachment portion includes a soft tissue contact surface juxtapositioned with said soft tissue cells, at least some of said interconnecting pores extending into said contact surface and presenting cavities permitting interlocking of soft connective tissues and said soft tissue attachment portion.
Claim 10
Independent Claim 151 words
A method of preparing an implant for attaching soft and hard connective tissues characterized by a hard tissue interfacing portion and a soft tissue attachment portion, each of said hard tissue interfacing portion and said soft tissue attachment portion comprising joined condensed calcium phosphate particles represented by the general formula (1): [Ca(PO.sub.3).sub.2 ].sub.n ( 1) where n is at least 3 and the Ca:P molar ratio is between about 0.4 and 0.6, the method including the steps of: forming said condensed calcium phosphate powder into a desired implant shape having said hard tissue interfacing portion and said soft tissue interfacing portion, sintering the condensed calcium phosphate particles to form said implant shape into rigid structure, and seeding at least part of the soft tissue attachment portion with cell material in vitro, said cell material obtained from soft connective tissues selected from the group consisting of tendons, ligaments, intervertebral disc, and cartilage.
Claim 11
Independent Claim 151 words
A method of preparing an implant for attaching soft and hard connective tissues characterized by a hard tissue interfacing portion and a soft tissue attachment portion, each of said hard tissue interfacing portion and said soft tissue attachment portion comprising joined condensed calcium phosphate particles represented by the general formula (1): [Ca(PO.sub.3).sub.2 ].sub.n ( 1) where n is at least 3 and the Ca:P molar ratio is between about 0.4 and 0.6, the method including the steps of: forming said condensed calcium phosphate powder into a desired implant shape having said hard tissue interfacing portion and said soft tissue interfacing portion, sintering the condensed calcium phosphate particles to form said implant shape into rigid structure, and seeding at least part of the soft tissue attachment portion with cell material in vitro, said cell material obtained from soft connective tissues selected from the group consisting of tendons, ligaments, intervertebral disc, and cartilage.
Claim 12
Dependent Claim 21 words
A method as claimed in claim 9 wherein said cell material comprises cells obtained from a host site for the implant.
Claim 13
Dependent Claim 91 words
A method as claimed in claim 9 wherein prior to said step of forming said implant shape said powder is formed by the steps of: calcining calcium phosphate monobasic to form condensed calcium phosphate having the molecular structure represented by the formula (1): [Ca(PO.sub.3).sub.2 ].sub.n ( 1) where n is 100 or greater and the molar ratio of Ca/P is selected at about 0.5; and sizing said condensed calcium phosphate powder used to form said hard tissue interfacing portion to a mean particle size selected between about 5 and 250 μm.
Claim 14
Dependent Claim 32 words
A method as claimed in claim 9 wherein said cell material comprises cells and said method includes the further step of culturing the cells in vitro prior to implantation of the implant.
Claim 15
Dependent Claim 55 words
A method as claimed in claim 12 wherein at least part of said hard tissue interfacing portion is characterized by interconnecting spaces and prior to said step of seeding, substantially infilling at least some of said interconnecting spaces with a biodegradable organic strengthener selected from the group consisting of polycaprolactone, polyglycolide, polylactide and their copolymers.
Claim 16
Dependent Claim 70 words
A method as claimed in claim 9 wherein at least part of said hard tissue interfacing portion is characterized by interconnecting spaces and said method includes the further steps of infilling at least some of said interconnecting spaces with a biodegradable organic strengthener, and contacting a peripheral portion of said part of said hard tissue interfacing portion with a solvent to selectively remove said organic strengthener from said peripheral portion.
Claim 17
Dependent Claim 24 words
A method as claimed in claim 14 wherein said organic strengthener is selected from the group consisting of polycaprolactone, polyglycolide, polylactide, and their copolymers.
Claim 18
Independent Claim 180 words
A method of treating deficient hard tissue and soft tissue attachment in a patient by the use of an implant comprising a hard tissue interfacing portion and a soft tissue attachment portion, said hard tissue interfacing portion including crystalline condensed calcium phosphate particles of the formula (1): [Ca(PO.sub.3).sub.2 ].sub.n ( 1) where n is at least 3 and the molar ratio of Ca:P is between about 0.4 and 0.6, said particles joined to form a matrix characterized by interconnecting spaces which extend from an exterior throughout an interior of said matrix, the interconnecting spaces having a pore size which permits hard connective tissue cells and tissues to penetrate therein, said method comprising the steps of: preparing a recipient site in said patient's hard tissue, said recipient site having a complementary size and shape to said hard tissue interfacing portion of said implant, and inserting said implant in said recipient site with said hard tissue interfacing portion substantially in juxtaposition said patient's hard tissues and said soft tissue attachment portion positioned substantially at a site of natural hard tissue/soft tissue attachment.
Claim 19
Independent Claim 180 words
A method of treating deficient hard tissue and soft tissue attachment in a patient by the use of an implant comprising a hard tissue interfacing portion and a soft tissue attachment portion, said hard tissue interfacing portion including crystalline condensed calcium phosphate particles of the formula (1): [Ca(PO.sub.3).sub.2 ].sub.n ( 1) where n is at least 3 and the molar ratio of Ca:P is between about 0.4 and 0.6, said particles joined to form a matrix characterized by interconnecting spaces which extend from an exterior throughout an interior of said matrix, the interconnecting spaces having a pore size which permits hard connective tissue cells and tissues to penetrate therein, said method comprising the steps of: preparing a recipient site in said patient's hard tissue, said recipient site having a complementary size and shape to said hard tissue interfacing portion of said implant, and inserting said implant in said recipient site with said hard tissue interfacing portion substantially in juxtaposition said patient's hard tissues and said soft tissue attachment portion positioned substantially at a site of natural hard tissue/soft tissue attachment.
Claim 20
Dependent Claim 31 words
A method as claimed in claim 16 comprising the further step of seeding said soft tissue attachment portion with soft connective tissue cell material in vitro prior to said implanting step.
Claim 21
Dependent Claim 19 words
A method as claimed in claim 17 wherein said soft tissue cell material comprises cells isolated from said patient.
Claim 22
Dependent Claim 142 words
An implant for connecting bone tissue and soft connective tissues in a human comprising, a bone tissue interfacing portion, a soft tissue attachment portion, and soft connective tissue cells attached to said soft tissue attachment portion, said cells obtained from soft tissues selected from the group consisting of tendons, ligaments, cartilage and intervertebral disc, said bone tissue interfacing portion comprising a biodegradable particulate material which is bound to form a rigid matrix characterized by interconnecting pores which extend from an exterior substantially through an interior of said bone tissue interfacing portion, the pore size of said interconnecting pores selected at between about 50 to 250 μm, and said soft tissue attachment portion being characterized by pores having a pore size selected at less than 200 μm, and wherein said pores of said soft tissue attachment portion are provided in substantially non-linear communication.
Claim 23
Dependent Claim 142 words
An implant for connecting bone tissue and soft connective tissues in a human comprising, a bone tissue interfacing portion, a soft tissue attachment portion, and soft connective tissue cells attached to said soft tissue attachment portion, said cells obtained from soft tissues selected from the group consisting of tendons, ligaments, cartilage and intervertebral disc, said bone tissue interfacing portion comprising a biodegradable particulate material which is bound to form a rigid matrix characterized by interconnecting pores which extend from an exterior substantially through an interior of said bone tissue interfacing portion, the pore size of said interconnecting pores selected at between about 50 to 250 μm, and said soft tissue attachment portion being characterized by pores having a pore size selected at less than 200 μm, and wherein said pores of said soft tissue attachment portion are provided in substantially non-linear communication.
Claim 24
Dependent Claim 15 words
An implant as claimed in claim 19 wherein said particulate material includes β-calcium metaphosphate powder.
Claim 25
Dependent Claim 68 words
An implant as claimed in claim 19 wherein said soft tissue attachment portion comprises, a contact surface juxtaposed with said soft connective tissue cells, and non-linear interconnecting pores having an average cross-sectional dimension selected at less than about 200 microns, at least some of said interconnecting pores extending into said contact surface and presenting cavities permitting physical interlocking of soft connective tissues and said soft tissue attachment portion.
Claim 26
Dependent Claim 41 words
An implant as claimed in claim 19 wherein said particulate matter comprises crystalline condensed calcium polyphosphate powder which is characterized by condensed calcium polyphosphate crystals having a mean crystal size selected in relation to the desired degradation rate of said implant.
Claim 27
Dependent Claim 164 words
A resorbable biomaterial for implantation into an animal including a crystalline condensed calcium phosphate powder comprising calcium metaphosphate, said condensed calcium phosphate represented by formula (1): [Ca(PO.sub.3).sub.2 ].sub.n ( 1) wherein n is at least 3, and the molar ratio of Ca:P is between about 0.4 to 0.6, and wherein said calcium metaphosphate comprises particulate calcium metaphosphate bound into a rigid implantable structure which includes a soft tissue attachment structure characterized by a soft tissue contact surface, wherein at least part of said implantable structure is characterized by interconnecting pores extending from an exterior of the biomaterial throughout an interior of said part, and wherein the pores have an average cross-sectional dimension selected at between about 1 to 1000 microns, said resorbable biomaterial further comprising in vitro cultured soft connective tissue attached to said implantable structure, and at least some of said pores extending into said contact surface and presenting cavities permitting the physical interlocking of said soft connective tissue and said implantable structure.
Claim 28
Dependent Claim 164 words
A resorbable biomaterial for implantation into an animal including a crystalline condensed calcium phosphate powder comprising calcium metaphosphate, said condensed calcium phosphate represented by formula (1): [Ca(PO.sub.3).sub.2 ].sub.n ( 1) wherein n is at least 3, and the molar ratio of Ca:P is between about 0.4 to 0.6, and wherein said calcium metaphosphate comprises particulate calcium metaphosphate bound into a rigid implantable structure which includes a soft tissue attachment structure characterized by a soft tissue contact surface, wherein at least part of said implantable structure is characterized by interconnecting pores extending from an exterior of the biomaterial throughout an interior of said part, and wherein the pores have an average cross-sectional dimension selected at between about 1 to 1000 microns, said resorbable biomaterial further comprising in vitro cultured soft connective tissue attached to said implantable structure, and at least some of said pores extending into said contact surface and presenting cavities permitting the physical interlocking of said soft connective tissue and said implantable structure.
Claim 29
Dependent Claim 41 words
A resorbable biomaterial as claimed in claim 23 further comprising a bioactive agent at least partially interspersed in said pores, said bioactive agent selected from the group consisting of proteins, peptides, nucleic acids, polysaccharides, lipids, non-protein organic compounds and inorganic compounds.
Claim 30
Dependent Claim 42 words
A resorbable biomaterial as claimed in claim 23 further comprising a biodegradable organic strengthener substantially infilling said interconnecting pores, said organic strengthener selected so as to degrade at a faster degradation rate than said condensed calcium phosphate following implantation into said animal.
Claim 31
Dependent Claim 16 words
A resorbable biomaterial as claimed in claim 25 wherein said condensed calcium phosphate comprises β-calcium metaphosphate.
Claim 32
Dependent Claim 25 words
A resorbable biomaterial as claimed in claim 25 wherein said organic strengthener is selected from the group consisting of polycaprolactone, polyglycolide, polylactide and their copolymers.

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Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-06-20 2003-12-20 2004-06-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-06-20 2007-12-20 2008-06-20 $3760.00 Window Closed / Lapsed
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