← Back to Patent Explorer
US6055039A Expired / Lapsed US ⏱️ 0.0 years remaining

Illumination system and exposure apparatus using the same

Assignee: Canon Inc
•
Filing: 1996-09-03
•
Granted: 2000-04-25
•
Expires: 2016-09-03
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract An illumination system includes a fly's eye lens including lens elements each having an approximately oblong shape in section perpendicular to an optical axis of the illumination system, and an optical system for separating light from a light source into plural lights and for directing the plural lights toward the fly's eye lens along different directions. The optical system is arranged so that paths of the plural lights are juxtaposed along a lengthwise direction of the oblong shapes. A device manufacturing method includes transferring a device pattern of a mask onto a workpiece using such an illumination system.

Inventors

  • 👤 Shigeru Hayata

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 14:28
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/70; G03F7/70058; G03F7/702; H; H10; H10P; H10P76/00; G03F7/70008; G03F7/7005; G03F7/70091; G03F7/70216; G03F7/70358

Claims Analysis

Total Claims: 82
Claim 1
Independent Claim 245 words
An illumination system, comprising: a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to an optical axis of said illumination system, the oblong shape having a longer side and a shorter side; and an optical system for separating light from a light source into plural lights and for directing the plural lights toward said fly's eye lens along different directions, said optical system being arranged so that paths of the plural lights are juxtaposed along a lengthwise direction of the oblong shapes, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 2
Dependent Claim 245 words
An illumination system, comprising: a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to an optical axis of said illumination system, the oblong shape having a longer side and a shorter side; and an optical system for separating light from a light source into plural lights and for directing the plural lights toward said fly's eye lens along different directions, said optical system being arranged so that paths of the plural lights are juxtaposed along a lengthwise direction of the oblong shapes, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 3
Dependent Claim 89 words
A system according to claim 1, wherein said optical system comprises a spherical mirror having a curvature center, wherein the curvature center and the light source are disposed with eccentricity with respect to a direction perpendicular to the optical axis, such that said spherical mirror forms an image of the light source in the vicinity of the light source, and wherein the plural lights include light directed from the light source image to said fly's eye lens and light directed from the light source to said fly's eye lens.
Claim 4
Dependent Claim 41 words
A system according to claim 1, wherein the light source emits first and second lights in different directions and said optical system comprises first and second reflection mirrors for reflecting the first and second lights respectively, toward said fly's eye lens.
Claim 5
Dependent Claim 19 words
A system according to claim 3, wherein each of said first and second reflection mirrors comprises a flat mirror.
Claim 6
Dependent Claim 19 words
A system according to claim 3, wherein each of said first and second reflection mirrors comprises an elliptical mirror.
Claim 7
Dependent Claim 21 words
A system according to claim 1, wherein said optical system comprises a light divider for dividing light from the light source.
Claim 8
Dependent Claim 13 words
A system according to claim 6, wherein the light source comprises a laser.
Claim 9
Dependent Claim 14 words
A system according to claim 7, wherein the light source comprises an excimer laser.
Claim 10
Dependent Claim 39 words
A system according to claim 1, wherein said fly's eye lens defines a secondary light source, and said illumination system further comprises a condenser lens for illuminating a surface, to be illuminated, with light from said secondary light source.
Claim 11
Dependent Claim 266 words
An illumination system, comprising: a light source having plural high luminance portions juxtaposed in a direction perpendicular to an optical axis of said illumination system; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a longer side and a shorter side; and a common optical system for the plural high luminance portions of said light source, for directing lights from said plural high luminance portions toward said fly's eye lens along different directions, said common optical system being arranged so that paths of the lights are juxtaposed along a lengthwise direction of the oblong shapes, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 12
Dependent Claim 266 words
An illumination system, comprising: a light source having plural high luminance portions juxtaposed in a direction perpendicular to an optical axis of said illumination system; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a longer side and a shorter side; and a common optical system for the plural high luminance portions of said light source, for directing lights from said plural high luminance portions toward said fly's eye lens along different directions, said common optical system being arranged so that paths of the lights are juxtaposed along a lengthwise direction of the oblong shapes, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 13
Dependent Claim 30 words
A system according to claim 10, wherein said common optical system comprises a single concave mirror for reflecting lights, from the plural high luminance portions, toward said fly's eye lens.
Claim 14
Dependent Claim 14 words
A system according to claim 11, wherein said concave mirror comprises an elliptical mirror.
Claim 15
Dependent Claim 39 words
A system according to claim 10, wherein said fly's eye lens defines a secondary light source, and said illumination system further comprises a condenser lens for illuminating a surface, to be illuminated, with light from said secondary light source.
Claim 16
Dependent Claim 255 words
An illumination system, comprising: a plurality of light sources juxtaposed in a direction perpendicular to an optical axis of said illumination system; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a longer side and a shorter side; and a common optical system for said light sources, for directing lights from said light sources toward said fly's eye lens along different directions, said common optical system being arranged so that paths of the lights are juxtaposed along a lengthwise direction of the oblong shapes, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 17
Dependent Claim 255 words
An illumination system, comprising: a plurality of light sources juxtaposed in a direction perpendicular to an optical axis of said illumination system; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a longer side and a shorter side; and a common optical system for said light sources, for directing lights from said light sources toward said fly's eye lens along different directions, said common optical system being arranged so that paths of the lights are juxtaposed along a lengthwise direction of the oblong shapes, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 18
Dependent Claim 28 words
A system according to claim 14, wherein said common optical system comprises a single concave mirror for reflecting lights, from said light sources, toward said fly's eye lens.
Claim 19
Dependent Claim 14 words
A system according to claim 15, wherein said concave mirror comprises an elliptical mirror.
Claim 20
Dependent Claim 39 words
A system according to claim 14, wherein said fly's eye lens defines a secondary light source, and said illumination system further comprises a condenser lens for illuminating a surface, to be illuminated, with light from said secondary light source.
Claim 21
Dependent Claim 282 words
An exposure apparatus, comprising: a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to an optical axis of said exposure apparatus, the oblong shape having a longer side and a shorter side; a first optical system for separating light from a light source into plural lights and for directing the plural lights toward said fly's eye lens along different directions, said first optical system being arranged so that paths of the plural lights are juxtaposed along a lengthwise direction of the oblong shapes; and a second optical system for illuminating a mask with light from a secondary light source defined by said fly's eye lens, and for projecting a pattern of the mask to an article to be exposed, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 22
Dependent Claim 282 words
An exposure apparatus, comprising: a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to an optical axis of said exposure apparatus, the oblong shape having a longer side and a shorter side; a first optical system for separating light from a light source into plural lights and for directing the plural lights toward said fly's eye lens along different directions, said first optical system being arranged so that paths of the plural lights are juxtaposed along a lengthwise direction of the oblong shapes; and a second optical system for illuminating a mask with light from a secondary light source defined by said fly's eye lens, and for projecting a pattern of the mask to an article to be exposed, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 23
Dependent Claim 90 words
An apparatus according to claim 18, wherein said first optical system comprises a spherical mirror having a curvature center, wherein the curvature center and the light source are disposed with eccentricity with respect to a direction perpendicular to the optical axis, such that said spherical mirror forms an image of the light source in the vicinity of the light source, and wherein the plural lights include light directed from the light source image to said fly's eye lens and light directed from the light source to said fly's eye lens.
Claim 24
Dependent Claim 42 words
An apparatus according to claim 18, wherein the light source emits first and second lights in different directions and said first optical system comprises first and second reflection mirrors for reflecting the first and second lights, respectively, toward said fly's eye lens.
Claim 25
Dependent Claim 19 words
An apparatus according to claim 20, wherein each of said first and second reflection mirrors comprises a flat mirror.
Claim 26
Dependent Claim 19 words
An apparatus according to claim 20, wherein each of said first and second reflection mirrors comprises an elliptical mirror.
Claim 27
Dependent Claim 22 words
An apparatus according to claim 18, wherein said first optical system comprises a light divider for dividing light from the light source.
Claim 28
Dependent Claim 13 words
An apparatus according to claim 23, wherein the light source comprises a laser.
Claim 29
Dependent Claim 14 words
An apparatus according to claim 24, wherein the light source comprises an excimer laser.
Claim 30
Dependent Claim 36 words
An apparatus according to claim 18, further comprising means for scanningly moving the mask and the article to be exposed relative to said first and second optical systems in a direction perpendicular to the lengthwise direction.
Claim 31
Dependent Claim 302 words
An exposure apparatus, comprising: a light source having plural high luminance portions juxtaposed in a direction perpendicular to an optical axis of said exposure apparatus; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a longer side and a shorter side; a first, common optical system for the plural high luminance portions of said light source, for directing lights from the plural high luminance portions toward said fly's eye lens along different directions, said common optical system being arranged so that paths of the lights are juxtaposed along a lengthwise direction of the oblong shape; and a second optical system for illuminating a mask with light from a secondary light source defined by said fly's eye lens, and for projecting a pattern of the mask onto an article to be exposed, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 32
Dependent Claim 302 words
An exposure apparatus, comprising: a light source having plural high luminance portions juxtaposed in a direction perpendicular to an optical axis of said exposure apparatus; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a longer side and a shorter side; a first, common optical system for the plural high luminance portions of said light source, for directing lights from the plural high luminance portions toward said fly's eye lens along different directions, said common optical system being arranged so that paths of the lights are juxtaposed along a lengthwise direction of the oblong shape; and a second optical system for illuminating a mask with light from a secondary light source defined by said fly's eye lens, and for projecting a pattern of the mask onto an article to be exposed, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 33
Dependent Claim 30 words
An apparatus according to claim 27, wherein said first optical system comprises a single concave mirror for reflecting lights, from the plural high luminance portions, toward said fly's eye lens.
Claim 34
Dependent Claim 14 words
An apparatus according to claim 27, wherein said concave mirror comprises an elliptical mirror.
Claim 35
Dependent Claim 36 words
An apparatus according to claim 27, further comprising means for scanningly moving the mask and the article to be exposed relative to said first and second optical systems in a direction perpendicular to the lengthwise direction.
Claim 36
Dependent Claim 291 words
An exposure apparatus, comprising: a plurality of light sources juxtaposed in a direction perpendicular to an optical axis of said exposure apparatus; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a longer side and a shorter side; a first, common optical system for said light sources, for directing lights from said light sources toward said fly's eye lens along different directions, said common optical system being arranged so that paths of the lights are juxtaposed along a lengthwise direction of the oblong shapes; and a second optical system for illuminating a mask with light from a secondary light source defined by said fly's eye lens, and for projecting a pattern of the mask onto an article to be exposed, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 37
Dependent Claim 291 words
An exposure apparatus, comprising: a plurality of light sources juxtaposed in a direction perpendicular to an optical axis of said exposure apparatus; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a longer side and a shorter side; a first, common optical system for said light sources, for directing lights from said light sources toward said fly's eye lens along different directions, said common optical system being arranged so that paths of the lights are juxtaposed along a lengthwise direction of the oblong shapes; and a second optical system for illuminating a mask with light from a secondary light source defined by said fly's eye lens, and for projecting a pattern of the mask onto an article to be exposed, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 38
Dependent Claim 28 words
An apparatus according to claim 31, wherein said first optical system comprises a single concave mirror for reflecting lights, from said light sources, toward said fly's eye lens.
Claim 39
Dependent Claim 14 words
An apparatus according to claim 32, wherein said concave mirror comprises an elliptical mirror.
Claim 40
Dependent Claim 36 words
An apparatus according to claim 31, further comprising means for scanningly moving the mask and the article to be exposed relative to said first and second optical systems in a direction perpendicular to the lengthwise direction.
Claim 41
Independent Claim 261 words
A device manufacturing method, comprising: transferring a device pattern of a mask onto a workpiece using an illumination system comprising: a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to an optical axis of said illumination system, the oblong shape having a longer side and a shorter side; and an optical system for separating light from a light source into plural lights and for directing the plural lights toward said fly's eye lens along different directions, said optical system being arranged so that paths of the plural lights are juxtaposed along a lengthwise direction of the oblong shapes, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 42
Independent Claim 261 words
A device manufacturing method, comprising: transferring a device pattern of a mask onto a workpiece using an illumination system comprising: a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to an optical axis of said illumination system, the oblong shape having a longer side and a shorter side; and an optical system for separating light from a light source into plural lights and for directing the plural lights toward said fly's eye lens along different directions, said optical system being arranged so that paths of the plural lights are juxtaposed along a lengthwise direction of the oblong shapes, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 43
Dependent Claim 89 words
A method according to claim 35, wherein said optical system comprises a spherical mirror having a curvature center, wherein the curvature center and the light source are disposed with eccentricity with respect to a direction perpendicular to the optical axis, such that said spherical mirror forms an image of the light source in the vicinity of the light source, and wherein the plural lights include light directed from the light source image to said fly's eye lens and light directed from the light source to said fly's eye lens.
Claim 44
Dependent Claim 41 words
A method according to claim 35, wherein the light source emits first and second lights in different directions and said optical system comprises first and second reflection mirrors for reflecting the first and second lights respectively, toward said fly's eye lens.
Claim 45
Dependent Claim 19 words
A method according to claim 37, wherein each of said first and second reflection mirrors comprises a flat mirror.
Claim 46
Dependent Claim 19 words
A method according to claim 37, wherein each of said first and second reflection mirrors comprises an elliptical mirror.
Claim 47
Dependent Claim 21 words
A method according to claim 35, wherein said optical system comprises a light divider for dividing light from the light source.
Claim 48
Dependent Claim 13 words
A method according to claim 40, wherein the light source comprises a laser.
Claim 49
Dependent Claim 14 words
A method according to claim 41, wherein the light source comprises an excimer laser.
Claim 50
Dependent Claim 39 words
A method according to claim 35, wherein said fly's eye lens defines a secondary light source, and said illumination system further comprises a condenser lens for illuminating a surface, to be illuminated, with light from said secondary light source.
Claim 51
Independent Claim 282 words
A device manufacturing method, comprising: transferring a device pattern of a mask onto a workpiece using an illumination system comprising: a light source having plural high luminance portions juxtaposed in a direction perpendicular to an optical axis of said illumination system; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a longer side and a shorter side; and a common optical system for the plural high luminance portions of said light source, for directing lights from said plural high luminance portions toward said fly's eye lens along different directions, said common optical system being arranged so that paths of the lights are juxtaposed along a lengthwise direction of the oblong shapes, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 52
Independent Claim 282 words
A device manufacturing method, comprising: transferring a device pattern of a mask onto a workpiece using an illumination system comprising: a light source having plural high luminance portions juxtaposed in a direction perpendicular to an optical axis of said illumination system; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a longer side and a shorter side; and a common optical system for the plural high luminance portions of said light source, for directing lights from said plural high luminance portions toward said fly's eye lens along different directions, said common optical system being arranged so that paths of the lights are juxtaposed along a lengthwise direction of the oblong shapes, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 53
Dependent Claim 30 words
A method according to claim 44, wherein said common optical system comprises a single concave mirror for reflecting lights, from the plural high luminance portions, toward said fly's eye lens.
Claim 54
Dependent Claim 14 words
A method according to claim 45, wherein said concave mirror comprises an elliptical mirror.
Claim 55
Dependent Claim 39 words
A method according to claim 44, wherein said fly's eye lens defines a secondary light source, and said illumination system further comprises a condenser lens for illuminating a surface, to be illuminated, with light from said secondary light source.
Claim 56
Independent Claim 271 words
A device manufacturing method comprising: transferring a device pattern of a mask onto a workpiece using an illumination system comprising: a plurality of light sources juxtaposed in a direction perpendicular to an optical axis of said illumination system; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a longer side and a shorter side; and a common optical system for said light sources, for directing lights from said light sources toward said fly's eye lens along different directions, said common optical system being arranged so that paths of the lights are juxtaposed along a lengthwise direction of the oblong shapes, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken alone a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 57
Independent Claim 271 words
A device manufacturing method comprising: transferring a device pattern of a mask onto a workpiece using an illumination system comprising: a plurality of light sources juxtaposed in a direction perpendicular to an optical axis of said illumination system; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a longer side and a shorter side; and a common optical system for said light sources, for directing lights from said light sources toward said fly's eye lens along different directions, said common optical system being arranged so that paths of the lights are juxtaposed along a lengthwise direction of the oblong shapes, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken alone a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 58
Dependent Claim 28 words
A method according to claim 48, wherein said common optical system comprises a single concave mirror for reflecting lights, from said light sources, toward said fly's eye lens.
Claim 59
Dependent Claim 14 words
A method according to claim 49, wherein said concave mirror comprises an elliptical mirror.
Claim 60
Dependent Claim 39 words
A method according to claim 48, wherein said fly's eye lens defines a secondary light source, and said illumination system further comprises a condenser lens for illuminating a surface, to be illuminated, with light from said secondary light source.
Claim 61
Dependent Claim 232 words
An illumination system, comprising: a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis of said illumination system, the oblong shape having a longer side and a shorter side; and directing means for directing plural lights toward said fly's eye lens along different directions, said directing means being arranged so that paths of the plural lights are juxtaposed along a lengthwise direction of the oblong shape, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 62
Dependent Claim 232 words
An illumination system, comprising: a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis of said illumination system, the oblong shape having a longer side and a shorter side; and directing means for directing plural lights toward said fly's eye lens along different directions, said directing means being arranged so that paths of the plural lights are juxtaposed along a lengthwise direction of the oblong shape, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 63
Dependent Claim 266 words
An exposure apparatus, comprising: a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis of said exposure apparatus, the oblong shape having a longer side and a shorter side; directing means for directing plural lights toward said fly's eye lens along different directions, said directing means being arranged so that paths of the plural lights are juxtaposed along a lengthwise direction of the oblong shape; and an optical system for illuminating a mask with light from a secondary light source defined by said fly's eye lens, and for projecting a pattern of the mask to an article to be exposed, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 64
Dependent Claim 266 words
An exposure apparatus, comprising: a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis of said exposure apparatus, the oblong shape having a longer side and a shorter side; directing means for directing plural lights toward said fly's eye lens along different directions, said directing means being arranged so that paths of the plural lights are juxtaposed along a lengthwise direction of the oblong shape; and an optical system for illuminating a mask with light from a secondary light source defined by said fly's eye lens, and for projecting a pattern of the mask to an article to be exposed, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 65
Independent Claim 254 words
A device manufacturing method, comprising the steps of: transferring a device pattern of a mask onto a workpiece using an illumination system which comprises (i) a fly's eye lens with lens elements each having an approximately oblong shape in section perpendicular to an optical axis of the illumination system, the oblong shape having a longer side and a shorter side, and (ii) directing means for directing plural lights toward the fly's eye lens along different directions, the directing means being arranged so that paths of the plural lights are juxtaposed along a lengthwise direction of the oblong shape, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 66
Independent Claim 254 words
A device manufacturing method, comprising the steps of: transferring a device pattern of a mask onto a workpiece using an illumination system which comprises (i) a fly's eye lens with lens elements each having an approximately oblong shape in section perpendicular to an optical axis of the illumination system, the oblong shape having a longer side and a shorter side, and (ii) directing means for directing plural lights toward the fly's eye lens along different directions, the directing means being arranged so that paths of the plural lights are juxtaposed along a lengthwise direction of the oblong shape, wherein the following conditions are satisfied: Θa>Θbc; and Θb≈Θbc, in which a section A is taken along a plane parallel to the longer side of the lens elements and which includes the optical axis and a section B is taken along a plane parallel to the shorter side of the lens elements and which includes the optical axis, and in which in section A, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θa, in section B, a maximum angle defined between the optical axis and a light ray impinging on the lens elements is Θb, in section A, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θac, and in section B, the maximum angle defined between the optical axis and a light ray which can be transmitted by the lens elements is Θbc.
Claim 67
Dependent Claim 119 words
An illumination system for illuminating a mask in an exposure apparatus, said system comprising: a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to an optical axis of said illumination system, the oblong shape having a lengthwise direction; and an optical system for separating light from a light source into a plurality of light beams and for directing each of the plurality of light beams toward said fly's eye lens along different directions, said optical system being arranged so that each of the plurality of light beams are juxtaposed on a light exit surface of said lens elements along the lengthwise direction of the oblong shape of each of said lens elements.
Claim 68
Dependent Claim 119 words
An illumination system for illuminating a mask in an exposure apparatus, said system comprising: a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to an optical axis of said illumination system, the oblong shape having a lengthwise direction; and an optical system for separating light from a light source into a plurality of light beams and for directing each of the plurality of light beams toward said fly's eye lens along different directions, said optical system being arranged so that each of the plurality of light beams are juxtaposed on a light exit surface of said lens elements along the lengthwise direction of the oblong shape of each of said lens elements.
Claim 69
Dependent Claim 136 words
An illumination system for illuminating a mask in an exposure apparatus, which scans the mask in a scan direction, said system comprising: a light source having plural high luminance portions juxtaposed in a direction perpendicular to an optical axis of said illumination system; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a lengthwise direction; and a common optical system for directing a plurality of light beams from said plural high luminance portions toward said fly's eye lens along different directions, said common optical system being arranged so that each of the plurality of light beams are juxtaposed on a light exit surface of said lens elements along the lengthwise direction of the oblong shape of each of said lens elements.
Claim 70
Dependent Claim 136 words
An illumination system for illuminating a mask in an exposure apparatus, which scans the mask in a scan direction, said system comprising: a light source having plural high luminance portions juxtaposed in a direction perpendicular to an optical axis of said illumination system; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a lengthwise direction; and a common optical system for directing a plurality of light beams from said plural high luminance portions toward said fly's eye lens along different directions, said common optical system being arranged so that each of the plurality of light beams are juxtaposed on a light exit surface of said lens elements along the lengthwise direction of the oblong shape of each of said lens elements.
Claim 71
Dependent Claim 123 words
An illumination system for illuminating a mask in an exposure apparatus, said system comprising: a plurality of light sources juxtaposed in a direction perpendicular to an optical axis of said illumination system; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a lengthwise direction; and a common optical system for directing a plurality of light beams from said light sources toward said fly's eye lens along different directions, said common optical system being arranged so that each of the plurality of light beams are juxtaposed on a light exit surface of said lens elements along the lengthwise direction of the oblong shape of each of said lens elements.
Claim 72
Dependent Claim 123 words
An illumination system for illuminating a mask in an exposure apparatus, said system comprising: a plurality of light sources juxtaposed in a direction perpendicular to an optical axis of said illumination system; a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a lengthwise direction; and a common optical system for directing a plurality of light beams from said light sources toward said fly's eye lens along different directions, said common optical system being arranged so that each of the plurality of light beams are juxtaposed on a light exit surface of said lens elements along the lengthwise direction of the oblong shape of each of said lens elements.
Claim 73
Dependent Claim 138 words
An exposure apparatus comprising: an illumination system comprising: (i) a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to an optical axis of said illumination system, the oblong shape having a lengthwise direction; and (ii) an optical system for separating light from a light source into a plurality of light beams and for directing each of the plurality of light beams toward said fly's eye lens along different directions, said optical system being arranged so that each of the plurality of light beams are juxtaposed on a light exit surface of said lens elements along the lengthwise direction of the oblong shape of each of said lens elements; and a projection optical system for projecting a pattern of the mask illuminated with said illumination system onto a substrate to be exposed.
Claim 74
Dependent Claim 138 words
An exposure apparatus comprising: an illumination system comprising: (i) a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to an optical axis of said illumination system, the oblong shape having a lengthwise direction; and (ii) an optical system for separating light from a light source into a plurality of light beams and for directing each of the plurality of light beams toward said fly's eye lens along different directions, said optical system being arranged so that each of the plurality of light beams are juxtaposed on a light exit surface of said lens elements along the lengthwise direction of the oblong shape of each of said lens elements; and a projection optical system for projecting a pattern of the mask illuminated with said illumination system onto a substrate to be exposed.
Claim 75
Dependent Claim 53 words
An apparatus according to claim 58, wherein the mask and the substrate are scanned with illumination light from a fly's eye lens of said illumination system and the lengthwise direction is perpendicular to the direction of scan, whereby the entire pattern of the mask is projected onto a pattern region on the substrate.
Claim 76
Dependent Claim 148 words
An exposure apparatus comprising: an illumination system comprising: (i) a light source having plural high luminance portions juxtaposed in a direction perpendicular to an optical axis of said illumination system; (ii) a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a lengthwise direction; and (iii) a common optical system for directing a plurality of light beams from said plural high luminance portions toward said fly's eye lens along different directions, said common optical system being arranged so that each of the plurality of light beams are juxtaposed on a light exit surface of said lens elements along the lengthwise direction of the oblong shape of each of said lens elements; and a projection optical system for projecting a pattern of the mask illuminated with said illumination system onto a substrate to be exposed.
Claim 77
Dependent Claim 148 words
An exposure apparatus comprising: an illumination system comprising: (i) a light source having plural high luminance portions juxtaposed in a direction perpendicular to an optical axis of said illumination system; (ii) a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a lengthwise direction; and (iii) a common optical system for directing a plurality of light beams from said plural high luminance portions toward said fly's eye lens along different directions, said common optical system being arranged so that each of the plurality of light beams are juxtaposed on a light exit surface of said lens elements along the lengthwise direction of the oblong shape of each of said lens elements; and a projection optical system for projecting a pattern of the mask illuminated with said illumination system onto a substrate to be exposed.
Claim 78
Dependent Claim 53 words
An apparatus according to claim 60, wherein the mask and the substrate are scanned with illumination light from a fly's eye lens of said illumination system and the lengthwise direction is perpendicular to the direction of scan, whereby the entire pattern of the mask is projected onto a pattern region on the substrate.
Claim 79
Dependent Claim 143 words
An exposure apparatus comprising: an illumination system comprising: (i) a plurality of light sources juxtaposed in a direction perpendicular to an optical axis of said illumination system; (ii) a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a lengthwise direction; and (iii) a common optical system for directing a plurality of light beams from said light sources toward said fly's eye lens along different directions, said common optical system being arranged so that each of the plurality of light beams are juxtaposed on a light exit surface of said lens elements along the lengthwise direction of the oblong shape of each of said lens elements; and a projection optical system for projecting a pattern of the mask illuminated with said illumination system onto a substrate to be exposed.
Claim 80
Dependent Claim 143 words
An exposure apparatus comprising: an illumination system comprising: (i) a plurality of light sources juxtaposed in a direction perpendicular to an optical axis of said illumination system; (ii) a fly's eye lens comprising lens elements each having an approximately oblong shape in section perpendicular to the optical axis, the oblong shape having a lengthwise direction; and (iii) a common optical system for directing a plurality of light beams from said light sources toward said fly's eye lens along different directions, said common optical system being arranged so that each of the plurality of light beams are juxtaposed on a light exit surface of said lens elements along the lengthwise direction of the oblong shape of each of said lens elements; and a projection optical system for projecting a pattern of the mask illuminated with said illumination system onto a substrate to be exposed.
Claim 81
Dependent Claim 53 words
An apparatus according to claim 62, wherein the mask and the substrate are scanned with illumination light from a fly's eye lens of said illumination system and the lengthwise direction is perpendicular to the direction of scan, whereby the entire pattern of the mask is projected onto a pattern region on the substrate.
Claim 82
Independent Claim 31 words
A device manufacturing method comprising a process of transferring a circuit pattern onto a wafer by use of an exposure apparatus as recited in any one of claims 58 through 63.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-04-25 2003-10-25 2004-04-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-04-25 2007-10-25 2008-04-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-04-25 2011-10-25 2012-04-25 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag