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US6025280A Expired / Lapsed US ⏱️ 0.0 years remaining

Use of SiD4 for deposition of ultra thin and controllable oxides

Assignee: Nokia of America Corp
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Filing: 1997-04-28
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Granted: 2000-02-15
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Expires: 2017-04-28
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Abstract

Abstract This invention includes a novel synthesis of a three-step process of growing, depositing and growing SiO 2 under low pressure, e.g., 0.2-10 Torr, to generate high quality, robust and reliable gate oxides for sub 0.5 micron technologies. The first layer, 1.0-3.0 nm is thermally grown for passivation of the Si-semiconductor surface. The second deposited layer, which contains a substantial concentration of a hydrogen isotope, such as deuterium, forms an interface with the first grown layer. During the third step of the synthesis densification of the deposited oxide layers occurs with a simultaneous removal of the interface traps at the interface and growth of a stress-modulated SiO 2 occurs at the Si/first grown layer interface in the presence of a stress-accommodating interface layer resulting in a planar and stress-reduced Si/SiO 2 interface. The entire synthesis is done under low-pressure (e.g., 0.2-10 Torr) for slowing down the oxidation kinetics to achieve ultrathin sublayers and may be done in a single low-pressure furnace by clustering all three steps. For light nitrogen-incorporation (<5%) for certain devices, often required due to improved resistance to boron and other dopant diffusion and hot-carrier characteristics, N 2 O or NO in the oxidant are used during each steps of the stacked oxide synthesis. Planar and stress-reduced Si/SiO 2 interface characteristics is a unique signature of stacked oxide that improves robustness of the gate oxide to ULSI processing resulting in reduced scatter in device parameters (e.g., threshold voltage, transconductance) , mobility degradation, and resistance to hot-carrier and Fowler-Nordheim stress.

Inventors

  • 👤 David C. Brady
  • 👤 Isik C. Kizilyalli
  • 👤 Yi Ma
  • 👤 Pradip K. Roy

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 17:28
CPC Classifications
H; H10; H10D; H10D64/00; H10D64/01; H10D64/013; H10D64/01302; H10D64/01332; H10D64/01336; H10D64/0134; C; C23; C23C; C23C16/00; C23C16/22; C23C16/30; C23C16/40; C23C16/401; C23C16/402; H10D64/01342; H10D64/01344; H10D64/01346; H10D64/60; H10D64/66; H10D64/68; H10D64/681; H10D64/685; H10D64/693; H10P; H10P14/00; H10P14/60; H10P14/63; H10P14/6302; H10P14/6304; H10P14/6306; H10P14/6308; H10P14/6309; H10P14/6322; H10P14/65; H10P14/6516; H10P14/6529; H10P14/66; H10P14/668; H10P14/6681; H10P14/69; H10P14/692; H10P14/6921; H10P14/6922; H10P14/6326; H10P14/6328; H10P14/6334; H10P14/662; H10P14/69215

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 144 words
A method of forming an oxide layer on a semiconductor substrate, comprising the steps of: growing a first oxide layer on said substrate in a zone of low pressure; depositing a dielectric layer on said first oxide layer in said zone of low pressure to form a uniform, stress-accommodating interface between said first oxide layer and said dielectric layer; incorporating a concentration of deuterium of at least about 10 16 cm -3 into said dielectric layer as said dielectric layer is deposited on said first oxide layer; and growing a second oxide layer between said first oxide layer and said substrate in said zone of low pressure and in the presence of said stress-accommodating interface, wherein during said step of growing said first and second oxide layers a pressure in said zone of low pressure ranges from about 200 milliTorr to about 950 milliTorr.
Claim 2
Independent Claim 144 words
A method of forming an oxide layer on a semiconductor substrate, comprising the steps of: growing a first oxide layer on said substrate in a zone of low pressure; depositing a dielectric layer on said first oxide layer in said zone of low pressure to form a uniform, stress-accommodating interface between said first oxide layer and said dielectric layer; incorporating a concentration of deuterium of at least about 10 16 cm -3 into said dielectric layer as said dielectric layer is deposited on said first oxide layer; and growing a second oxide layer between said first oxide layer and said substrate in said zone of low pressure and in the presence of said stress-accommodating interface, wherein during said step of growing said first and second oxide layers a pressure in said zone of low pressure ranges from about 200 milliTorr to about 950 milliTorr.
Claim 3
Dependent Claim 22 words
The method as recited in claim 1 wherein said steps of growing and depositing are performed in a single vapor deposition device.
Claim 4
Dependent Claim 28 words
The method as recited in claim 1 wherein said zone of low pressure is about 900 milliTorr during said step of growing said first and second oxide layers.
Claim 5
Dependent Claim 17 words
The method as recited in claim 1 wherein said zone of low pressure is about 400 milliTorr.
Claim 6
Dependent Claim 21 words
The method as recited in claim 1 wherein a thickness of said first oxide layer is less than about 5.0 nm.
Claim 7
Dependent Claim 14 words
The method as recited in claim 6 wherein said thickness is about 1.0 nm.
Claim 8
Dependent Claim 32 words
The method as recited in claim 1 wherein said dielectric layer is generated from deuterated silane or the decomposition of deuterated tetraethyl orthosilicate (TEOS) and has a thickness of about 1.5 nm.
Claim 9
Dependent Claim 21 words
The method as recited in claim 7 wherein said TEOS has a flow rate of about 50 cubic centimeters per minute.
Claim 10
Dependent Claim 25 words
The method as recited in claim 1 wherein said second oxide layer has a thickness that ranges from about 1 nm to about 4.0 nm.
Claim 11
Dependent Claim 29 words
The method as recited in claim 1 wherein said steps of growing and depositing are performed at a temperature that ranges from about 600° C. to about 750° C.
Claim 12
Dependent Claim 30 words
The method as recited in claim 1 wherein said step of growing said second oxide layer is performed at a temperature ranging from about 800° C. to about 1000° C.
Claim 13
Dependent Claim 36 words
The method as recited in claim 1 wherein said step of growing said first oxide layer is performed under a pressure of 900 milliTorr and oxygen having a flow rate of 9 standard liters per minute.
Claim 14
Dependent Claim 50 words
The method as recited in claim 1 wherein said step of depositing is performed under a nitrous oxide and nitrogen environment wherein said nitrous oxide has a flow rate of about 1.72 standard liters per minute and said nitrogen has a flow rate of about 0.75 standard liters per minute.
Claim 15
Independent Claim 147 words
A method of forming an oxide layer on a semiconductor substrate, comprising the steps of: growing a first oxide layer on said substrate in a zone of low pressure; depositing a dielectric layer on said first oxide layer in said zone of low pressure to form a uniform, stress-accommodating interface between said first oxide layer and said dielectric layer said dielectric layer having a substantial concentration of deuterium therein, said deuterium allowing said dielectric layer to be deposited in a more controlled manner, thereby providing a more uniform dielectric layer; and growing a second oxide layer between said first oxide layer and said substrate in said zone of low pressure and in the presence of said stress-accommodating interface, wherein during said step of growing said first and second oxide layers a pressure in said zone of low pressure ranges from about 200 milliTorr to about 950 milliTorr.
Claim 16
Independent Claim 147 words
A method of forming an oxide layer on a semiconductor substrate, comprising the steps of: growing a first oxide layer on said substrate in a zone of low pressure; depositing a dielectric layer on said first oxide layer in said zone of low pressure to form a uniform, stress-accommodating interface between said first oxide layer and said dielectric layer said dielectric layer having a substantial concentration of deuterium therein, said deuterium allowing said dielectric layer to be deposited in a more controlled manner, thereby providing a more uniform dielectric layer; and growing a second oxide layer between said first oxide layer and said substrate in said zone of low pressure and in the presence of said stress-accommodating interface, wherein during said step of growing said first and second oxide layers a pressure in said zone of low pressure ranges from about 200 milliTorr to about 950 milliTorr.

References Cited (Backward Citations)

US3903325A Cited
US4851370A Cited
US5352636A Cited
WO1994019829A1 Cited
US5595927A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-02-14 2003-08-16 2004-02-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-02-14 2007-08-16 2008-02-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-02-14 2011-08-16 2012-02-15 $7700.00 Window Closed / Lapsed

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