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US6017456A Expired / Lapsed US ⏱️ 0.0 years remaining

Downhole fluid separation system

Assignee: Camco International Inc
•
Filing: 1997-10-30
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Granted: 2000-01-25
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Expires: 2017-10-30
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Abstract

Abstract A fluid separation system is disclosed for installation within a wellbore that penetrates a production formation and a discharge formation. The system comprises a first pump and a second pump each operatively connected to a means for operation, such as a downhole electric motor, and a fluid separator for separating wellbore fluids from the production formation into a first stream and a lighter second stream. Wellbore fluids are introduced into the first pump, and are then conveyed to an inlet of the fluid separator. The second stream exiting the fluid separator is conveyed to an inlet of the second pump, and from the second pump to the earth's surface. Devices are included, such as wellbore packers, to isolate the discharge formation from the production formation, so that the second stream exiting the fluid separator directly enters the discharge formation.

Inventors

  • 👤 Steven C. Kennedy
  • 👤 Lawrence C. Lee
  • 👤 Mike E. Nodine
  • 👤 Richard B. Kroeber

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 19:51
CPC Classifications
B; B01; B01D; B01D17/00; B01D17/02; B01D17/0217; E; E21; E21B; E21B43/00; E21B43/12; E21B43/121; E21B43/128; E21B43/34; E21B43/38; E21B43/385

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 126 words
A fluid separation system for withdrawing fluid from a wellbore that penetrates a production formation and a discharge formation, the fluid separation system comprising: an injection pump; a packer arrangement coupled to isolate wellbore fluids in the production formation from wellbore fluids in the discharge formation; a fluid separator being adapted to be positioned within the wellbore adjacent the discharge formation, the injection pump being coupled to deliver wellbore fluids from the production formation to the fluid separator, the fluid separator separating the wellbore fluids into a first stream and a second stream, the first stream exiting the fluid separator and entering the discharge formation directly; and a production pump coupled to receive the second stream and to pump the second stream to a given location.
Claim 2
Dependent Claim 126 words
A fluid separation system for withdrawing fluid from a wellbore that penetrates a production formation and a discharge formation, the fluid separation system comprising: an injection pump; a packer arrangement coupled to isolate wellbore fluids in the production formation from wellbore fluids in the discharge formation; a fluid separator being adapted to be positioned within the wellbore adjacent the discharge formation, the injection pump being coupled to deliver wellbore fluids from the production formation to the fluid separator, the fluid separator separating the wellbore fluids into a first stream and a second stream, the first stream exiting the fluid separator and entering the discharge formation directly; and a production pump coupled to receive the second stream and to pump the second stream to a given location.
Claim 3
Dependent Claim 40 words
The system, as set forth in claim 1, wherein said injection pump comprises an inlet and an outlet, said inlet being coupled to receive the wellbore fluids from the production formation and the outlet being coupled to the fluid separator.
Claim 4
Dependent Claim 26 words
The system, as set forth in claim 1, wherein the second stream is comprised of fluids which are lighter than fluids that comprise the first stream.
Claim 5
Dependent Claim 15 words
The system, as set forth in claim 1, wherein the fluid separator comprises a hydrocyclone.
Claim 6
Dependent Claim 48 words
The system, as set forth in claim 4, wherein the hydrocyclone comprises an inlet, a first outlet, and a second outlet, the inlet being coupled to the injection pump, the first outlet being directed to the discharge formation, and the second outlet being coupled to the production pump.
Claim 7
Dependent Claim 16 words
The system, as set forth in claim 1, wherein the injection pump comprises an electric motor.
Claim 8
Dependent Claim 16 words
The system, as set forth in claim 1, wherein said production pump comprises an electric motor.
Claim 9
Dependent Claim 17 words
The system, as set forth in claim 1, wherein the fluid separator comprises a plurality of hydrocyclones.
Claim 10
Dependent Claim 68 words
The system, as set forth in claim 8, wherein each of the plurality of hydrocyclones comprises an inlet, a first outlet, and a second outlet, the inlet being coupled to receive the wellbore fluids from the injection pump, the first outlet being directed to deposit the first stream directly in the discharge formation, and the second outlet being coupled to deliver the second stream to the production pump.
Claim 11
Dependent Claim 20 words
The system, as set forth in claim 1, wherein the fluid separator comprises a plurality of modular hydrocyclones coupled together.
Claim 12
Dependent Claim 167 words
A fluid separation system for withdrawing fluid from a wellbore that penetrates a production formation and a discharge formation, the fluid separation system being adapted to be placed into the wellbore, the fluid separation system comprising: a packer arrangement coupled to isolate wellbore fluids in the production formation from wellbore fluids in the discharge formation; a first motor; an injection pump coupled to the first motor; a fluid separator being adapted to be positioned within the wellbore adjacent the discharge formation, the injection pump being coupled to deliver wellbore fluids from the production formation to the fluid separator, the fluid separator separating the wellbore fluids into a first stream and a second stream, the first stream exiting the fluid separator and entering the discharge formation directly; a second motor being spaced from and operated independently from the first motor; and a production pump coupled to the second motor and being coupled to receive the second stream and to pump the second stream to a the Earth's surface.
Claim 13
Dependent Claim 167 words
A fluid separation system for withdrawing fluid from a wellbore that penetrates a production formation and a discharge formation, the fluid separation system being adapted to be placed into the wellbore, the fluid separation system comprising: a packer arrangement coupled to isolate wellbore fluids in the production formation from wellbore fluids in the discharge formation; a first motor; an injection pump coupled to the first motor; a fluid separator being adapted to be positioned within the wellbore adjacent the discharge formation, the injection pump being coupled to deliver wellbore fluids from the production formation to the fluid separator, the fluid separator separating the wellbore fluids into a first stream and a second stream, the first stream exiting the fluid separator and entering the discharge formation directly; a second motor being spaced from and operated independently from the first motor; and a production pump coupled to the second motor and being coupled to receive the second stream and to pump the second stream to a the Earth's surface.
Claim 14
Dependent Claim 26 words
The system, as set forth in claim 11, wherein the second stream is comprised of fluids which are lighter than fluids that comprise the first stream.
Claim 15
Dependent Claim 15 words
The system, as set forth in claim 11, wherein the fluid separator comprises a hydrocyclone.
Claim 16
Dependent Claim 20 words
The system, as set forth in claim 11, wherein the fluid separator comprises a plurality of modular hydrocyclones coupled together.
Claim 17
Dependent Claim 22 words
The system, as set forth in claim 11, wherein the second motor is driven by the first stream exiting the fluid separator.
Claim 18
Dependent Claim 119 words
A fluid separation system for withdrawing fluid from a wellbore that penetrates a production formation and a discharge formation, the fluid separation system comprising: a packer arrangement coupled to isolate wellbore fluids in the production formation from wellbore fluids in the discharge formation; a fluid separator being adapted to be positioned within the wellbore adjacent the discharge formation, the fluid separator being coupled to receive wellbore fluids from the production formation, the fluid separator separating the wellbore fluids into a first stream and a second stream, the first stream exiting the fluid separator and entering the discharge formation directly; and a production pump coupled to receive the second stream and to pump the second stream to a given location.
Claim 19
Dependent Claim 119 words
A fluid separation system for withdrawing fluid from a wellbore that penetrates a production formation and a discharge formation, the fluid separation system comprising: a packer arrangement coupled to isolate wellbore fluids in the production formation from wellbore fluids in the discharge formation; a fluid separator being adapted to be positioned within the wellbore adjacent the discharge formation, the fluid separator being coupled to receive wellbore fluids from the production formation, the fluid separator separating the wellbore fluids into a first stream and a second stream, the first stream exiting the fluid separator and entering the discharge formation directly; and a production pump coupled to receive the second stream and to pump the second stream to a given location.
Claim 20
Dependent Claim 26 words
The system, as set forth in claim 16, wherein the second stream is comprised of fluids which are lighter than fluids that comprise the first stream.
Claim 21
Dependent Claim 15 words
The system, as set forth in claim 16, wherein the fluid separator comprises a hydrocyclone.
Claim 22
Dependent Claim 49 words
The system, as set forth in claim 18, wherein the hydrocyclone comprises an inlet, a first outlet, and a second outlet, the inlet being coupled to receive the wellbore fluids, the first outlet being directed to the discharge formation, and the second outlet being coupled to the production pump.
Claim 23
Dependent Claim 16 words
The system, as set forth in claim 16, wherein said production pump comprises an electric motor.
Claim 24
Dependent Claim 17 words
The system, as set forth in claim 16, wherein the fluid separator comprises a plurality of hydrocyclones.
Claim 25
Dependent Claim 20 words
The system, as set forth in claim 16, wherein the fluid separator comprises a plurality of modular hydrocyclones coupled together.
Claim 26
Dependent Claim 64 words
The system, as set forth in claim 22, wherein each of the plurality of hydrocyclones comprises an inlet, a first outlet, and a second outlet, the inlet being coupled to receive the wellbore fluids, the first outlet being directed to deposit the first stream directly in the discharge formation, and the second outlet being coupled to deliver the second stream to the production pump.

References Cited (Backward Citations)

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US4673338A Cited
GB2194575A Cited
WO1994013930A1 Cited
US5296153A Cited
US5456837A Cited
US5482117A Cited
US5730871A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-01-24 2003-07-26 2004-01-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-01-24 2007-07-26 2008-01-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-01-24 2011-07-26 2012-01-25 $7700.00 Window Closed / Lapsed

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