Electrical connector with combination terminal guide and terminal position assurance member

Claim 2

An electrical connector plug matable with an electrical connector receptacle, the plug including a housing having a mating face, male electrical terminals extending beyond the mating face and retained in housing cavities by resilient latches engaging the male terminals, and a locking member, the locking member including a flat front panel substantially covering the housing mating face with openings aligned with the housing cavities through which the terminals extend, the locking member also including projections extending into the housing cavities, the locking member being shiftable between a terminal protection position and a locking position, the panel and openings comprising means for protecting and guiding the male terminals during mating and the projections comprising means for securing the resilient latches in engagement with the terminals.

Claim 3

The electrical connector plug of claim 1 wherein the projections comprise planar tongues extending between adjacent cavities.

Claim 4

The electrical connector plug of claim 2 wherein the housing includes grooves extending between adjacent cavities, the planar tongues being received in aligned grooves.

Claim 5

The electrical connector plug of claim 1 wherein the locking member includes a latching finger extending from the panel into a latching slot extending inwardly from the mating face of the housing.

Claim 6

The electrical connector plug of claim 4 wherein the latching finger secures the locking member to the housing with the locking member being free to move between the terminal protection position and locking positions.

Claim 7

The electrical connector plug of claim 1 wherein housing cavities are located in multiple rows, each projection being insertable between rows into the locking position.

Claim 8

The electrical connector plug of claim 6 wherein the housing includes a groove extending between housing cavities in the same row, a single projection being insertable into multiple cavities in the same row and into the groove extending between housing cavities in the same row.

Claim 9

The electrical connector plug of claim 1 wherein the locking member comprises a terminal position assurance member which is shiftable to the locking position only after all male terminals are fully inserted into the housing cavities so that the resilient latches provide clearance for the projections in the locking position.

Claim 10

The electrical connector plug of claim 1 wherein the locking member is shiftable from the terminal protection position to the locking position when the electrical connector plug is mated with the electrical connector receptacle.

Claim 11

The electrical connector plug of claim 9 wherein the plug includes one of a bolt or a nut matable with a nut or bolt respectively in the mating electrical connector receptacle, the nut and bolt comprising means for moving the electrical connector plug and the electrical connector receptacle into a fully mated position, and means for moving the locking member from the terminal protection position to the locking position.

Claim 12

An electrical connector assembly comprising: a first electrical connector including a first housing and a plurality of male terminals received within first housing cavities, multiple male terminals being located in multiple rows; a second electrical connector including a second housing and a plurality of female terminals received within second housing cavities, multiple female terminals being located in multiple rows for mating with the male terminals in the first electrical connector; a bolt and a nut for mating the first electrical connector to the second electrical connector; and a combination male terminal guide and terminal position assurance member on the first connector including openings through which the male terminals are progressively received to guide the male terminals as the bolt and nut bring the first electrical connector into fully mated engagement with the second electrical connector and terminal position assurance projections movable into position beside male terminals fully inserted into the first housing cavities.

Claim 13

An electrical connector assembly comprising: a first electrical connector including a first housing and a plurality of male terminals received within first housing cavities, multiple male terminals being located in multiple rows; a second electrical connector including a second housing and a plurality of female terminals received within second housing cavities, multiple female terminals being located in multiple rows for mating with the male terminals in the first electrical connector; a bolt and a nut for mating the first electrical connector to the second electrical connector; and a combination male terminal guide and terminal position assurance member on the first connector including openings through which the male terminals are progressively received to guide the male terminals as the bolt and nut bring the first electrical connector into fully mated engagement with the second electrical connector and terminal position assurance projections movable into position beside male terminals fully inserted into the first housing cavities.

Claim 14

The electrical connector assembly of claim 11 wherein the combination male terminal guide and terminal position assurance member is located on a mating face of the first electrical connector.

Claim 15

The electrical connector assembly of claim 11 wherein the combination male terminal guide and terminal position assurance member comprises a panel with projections extending from the panel.

Claim 16

The electrical connector assembly of claim 13 wherein the openings extend through the panel in alignment with the first housing cavities.

Claim 17

The electrical connector assembly of claim 14 wherein the nut is retained within the first electrical connector and a bolt clearance hole extends through the panel.

Claim 18

The electrical connector assembly of claim 13 wherein the projections comprise a series of plates extending between rows of terminals.

Claim 19

The electrical connector assembly of claim 16 wherein the male terminals are held in the first housing cavities by resilient latches comprising extensions of the first housing, the latches being located between the terminal and adjacent plates when the first electrical connector is fully mated with the second electrical connector if all of the terminals are properly positioned within the first housing cavities.

Claim 20

A high density first electrical connector matable with a second electrical connector in which the force necessary to mate the first connector to the second connector requires a mechanical assist device for joining the first electrical connector to the second electrical connector, the first electrical connector comprising a housing and a plurality of male terminals insertable into cavities in the housing through a rear face of the housing, the terminals being retained in the housing cavities by resilient latches extending into the housing cavities, the resilient latches being deflectable to permit insertion of the male terminals into the housing and returning to an extended position to engage fully inserted terminals and to latch the male terminals in the housing cavities, the first electrical connector including a combination terminal guide and terminal position assurance member located on a mating face of the first electrical connector and shiftable from an extended terminal protection position to a mated locking position as the first electrical connector is mated to the second electrical connector by the mechanical assist device, the combination terminal guide and terminal position assurance member comprising a panel with openings, through which the male terminals extend, comprising means for guiding the male terminals during mating, and projections extending from the panel and insertable behind the resilient latches, comprising means for assuring that the terminals are fully inserted in the housing cavities.

Claim 21

A high density first electrical connector matable with a second electrical connector in which the force necessary to mate the first connector to the second connector requires a mechanical assist device for joining the first electrical connector to the second electrical connector, the first electrical connector comprising a housing and a plurality of male terminals insertable into cavities in the housing through a rear face of the housing, the terminals being retained in the housing cavities by resilient latches extending into the housing cavities, the resilient latches being deflectable to permit insertion of the male terminals into the housing and returning to an extended position to engage fully inserted terminals and to latch the male terminals in the housing cavities, the first electrical connector including a combination terminal guide and terminal position assurance member located on a mating face of the first electrical connector and shiftable from an extended terminal protection position to a mated locking position as the first electrical connector is mated to the second electrical connector by the mechanical assist device, the combination terminal guide and terminal position assurance member comprising a panel with openings, through which the male terminals extend, comprising means for guiding the male terminals during mating, and projections extending from the panel and insertable behind the resilient latches, comprising means for assuring that the terminals are fully inserted in the housing cavities.

Claim 22

The first electrical connector of claim 18 wherein the mechanical assist device comprises a bolt and nut, one of the bolt and nut being mounted in the first electrical connector.

Claim 23

The first electrical connector of claim 18 wherein the combination terminal guide and terminal position assurance member includes a release finger extending beyond the panel, releasably engagable with the second connector to move the combination terminal guide and terminal position assurance member from the locking position to the terminal protection position when the connectors are unmated.