Headwear having integral crown and headband

Claim 2

A headwear piece comprising: a crown defining a receptacle for the head of a wearer, the crown having an exposed external surface and an exposed internal surface with there being a circumferential portion of the exposed internal surface to directly engage the head of a wearer, the crown being defined by a plurality of joined fabric gores, each of the fabric gores in a first plurality of the fabric gores comprising a single sheet of material that defines a part of the external surface of the crown and extends continuously to a folded portion which defines a part of the circumferential portion of the exposed internal surface of the crown and is exposed to directly engage the head of a wearer.

Claim 3

The headwear piece according to claim 1 wherein the headwear piece has a front and rear, and the headwear piece further comprises a visor projecting forwardly from the crown.

Claim 4

The headwear piece according to claim 1 wherein the crown has an inverted cup shape which bounds the receptacle for the head of a wearer.

Claim 5

The headwear piece according to claim 1 wherein there is at least one gore that comprises a spandex material.

Claim 6

The headwear piece according to claim 4 wherein the gores in each of the first plurality of gores comprise a spandex material.

Claim 7

The headwear piece according to claim 1 wherein the headwear piece has a top and bottom with there being a bottom opening in the crown bounded by a circumferential edge through which a wearer's head is directed into the crown receptacle, wherein all of the gores defining the crown are each defined by a sheet of material that defines a part of the external surface of the crown and extends continuously to a folded portion which resides within the crown receptacle, the folded portions of the gores each extend upwardly within the receptacle to an upper edge, and the folded portions of the gores cooperatively extend through at least 270° around the circumferential edge of the crown opening.

Claim 8

The headwear piece according to claim 6 wherein the folded portions of the gores cooperatively extend through 360° around the circumferential edge of the crown opening.

Claim 9

The headwear piece according to claim 6 wherein the upper edges of the folded portions of the gores extend upwardly from the circumferential edge of the crown opening substantially a uniform distance through the at least 270° around the circumferential edge of the crown opening.

Claim 10

The headwear piece according to claim 8 wherein each of the gores has a main portion that defines a part of the external surface of the crown and the folded portions of each gore are stitched to the external portion of each gore.

Claim 11

The headwear piece according to claim 9 wherein there is a horizontal line of stitching which joins the main portion and folded portion of each gore.

Claim 12

The headwear piece according to claim 1 further comprising an elastic band sewn to the folded portion.

Claim 13

A headwear piece comprising: a crown defining a receptacle for the head of a wearer, the crown having an exposed external surface and an exposed internal surface with there being a circumferential portion of the exposed internal surface to engage the head of a wearer, the crown being defined by a plurality of joined fabric gores, each of the fabric gores in a first plurality of the fabric gores comprising a single sheet of material that defines a part of the external surface of the crown and extends continuously to a folded portion which defines a part of the circumferential portion of the exposed internal surface of the crown, wherein the crown comprises a sweat absorbing material separate from the fabric gores and defining only a part of the circumferential portion of the exposed internal surface of the crown.

Claim 14

A headwear piece comprising: a crown defining a receptacle for the head of a wearer, the crown having an exposed external surface and an exposed internal surface with there being a circumferential portion of the exposed internal surface to engage the head of a wearer, the crown being defined by a plurality of joined fabric gores, each of the fabric gores in a first plurality of the fabric gores comprising a single sheet of material that defines a part of the external surface of the crown and extends continuously to a folded portion which defines a part of the circumferential portion of the exposed internal surface of the crown, wherein the crown comprises a sweat absorbing material separate from the fabric gores and defining only a part of the circumferential portion of the exposed internal surface of the crown.

Claim 15

The headwear piece according to claim 12 wherein the headwear piece has a front and rear, a top and bottom, and a front wall, the folded portion of each gore extends upwardly to an edge, and the sweat absorbing material extends upwardly beyond the edges of the folded portions of the gores at the front of the crown.

Claim 16

The headwear piece according to claim 12 wherein the crown has a bottom opening bounded by a circumferential edge and the sweat absorbing material extends through no more than on the order of 240° around the circumferential edge of the crown opening.

Claim 17

The headwear piece according to claim 12 wherein the crown has a bottom opening bounded by a circumferential edge and the sweat absorbing material extends through less than 360° around the circumferential edge of the crown opening.

Claim 18

A headwear piece comprising: a crown defining a receptacle for the head of a wearer, the crown having a top and bottom with there being a bottom opening in the crown bounded by a circumferential edge through which a wearer's head passes as the wearer's head is directed into the crown receptacle, the crown having an exposed external surface and an exposed internal surface with there being a circumferential portion of the exposed internal surface to directly engage the head of a wearer, the crown comprising a single fabric sheet that defines a part of the external surface of the crown and extends continuously to a folded portion which defines a part of the circumferential portion of the exposed internal surface of the crown and is exposed to directly engage the head of a wearer.

Claim 19

A headwear piece comprising: a crown defining a receptacle for the head of a wearer, the crown having a top and bottom with there being a bottom opening in the crown bounded by a circumferential edge through which a wearer's head passes as the wearer's head is directed into the crown receptacle, the crown having an exposed external surface and an exposed internal surface with there being a circumferential portion of the exposed internal surface to directly engage the head of a wearer, the crown comprising a single fabric sheet that defines a part of the external surface of the crown and extends continuously to a folded portion which defines a part of the circumferential portion of the exposed internal surface of the crown and is exposed to directly engage the head of a wearer.

Claim 20

The headwear piece according to claim 16 further comprising an elastic band sewn to the folded portion.

Claim 21

The headwear piece according to claim 16 wherein the crown comprises a plurality of fabric sheets which each define a part of the external surface of the crown and extend continuously to a folded portion which defines a part of the circumferential portion of the exposed internal surface of the crown, the plurality of fabric sheets cooperatively extend through at least 270° around the circumferential edge bounding the crown opening and the folded portions are directly exposed within the receptacle around a part of the circumferential edge.

Claim 22

The headwear piece according to claim 18 wherein the fabric sheet comprises a spandex material.

Claim 23

The headwear piece according to claim 19 wherein the crown has a front and rear and a front wall and further comprising a sweat absorbing material attached to the front of the crown.

Claim 24

The headwear piece according to claim 18 wherein the crown further comprises a sweat absorbing material overlying the folded portions of the sheets and extending through no more than on the order of 240° around the circumferential edge.

Claim 25

The headwear piece according to claim 16 wherein the crown has a front and rear and the headwear piece further comprises a visor projecting forwardly from the crown.