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US5965064A Expired / Lapsed US ⏱️ 0.0 years remaining

Anisotropically electroconductive adhesive and adhesive film

Assignee: Dexerials Corp
•
Filing: 1998-10-21
•
Granted: 1999-10-12
•
Expires: 2018-10-21
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Abstract

Abstract An anisotropically electroconductive adhesive to be used for establishing electric connection between terminals of, for example, an IC chip and of a circuit pattern, at a low cost with high reliabilities both in the establishment of electric connection and in the insulation upon the connection without suffering from short-circuiting between circuit lines in the circuit and without causing any obstruction on the circuit, even when the terminals or the circuit lines are disposed at close intervals, which adhesive comprises an electrically insulating adhesive matrix and electroconductive particles dispersed in the matrix, wherein the electroconductive particles comprise at least two electroconductive particulate products of different average particle sizes and wherein each particle of both the particulate products is coated with an electrically insulating resin insoluble in the insulating adhesive matrix.

Inventors

  • 👤 Yukio Yamada
  • 👤 Masao Saito
  • 👤 Junji Shinozaki
  • 👤 Motohide Takeichi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 21:14
CPC Classifications
H; H01; H01B; H01B1/00; C; C09; C09J; C09J9/00; C09J9/02; H01B1/20; H01B1/22; H01R; H01R4/00; H01R4/04; H05; H05K; H05K3/00; H05K3/30; H05K3/32; H05K3/321; H05K3/323; H01R12/00; H01R12/50; H01R12/51; H01R12/52; H05K2201/00; H05K2201/02; H05K2201/0203; H05K2201/0206; H05K2201/0221; H05K2201/0224; H05K2201/0233; H05K2201/0263; H05K2201/0266; H10; H10W; H10W72/00; H10W72/071; H10W72/072; H10W72/07231; H10W72/07236; H10W72/07251; H10W72/073; H10W72/07331; H10W72/20; H10W72/30; H10W72/321; H10W72/325; H10W72/351; H10W72/352; H10W72/353; H10W72/354; H10W74/00; H10W74/10; H10W74/15; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2982; Y10T428/2991; Y10T428/2998

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 55 words
An anisotropically electroconductive adhesive comprising an electrically insulating adhesive matrix and electroconductive particles dispersed in the matrix, wherein the electroconductive particles comprise at least two electroconductive particulate products of different average particle sizes and wherein each particle of both the particulate products is coated with an electrically insulating resin insoluble in the insulating adhesive matrix.
Claim 2
Dependent Claim 55 words
An anisotropically electroconductive adhesive comprising an electrically insulating adhesive matrix and electroconductive particles dispersed in the matrix, wherein the electroconductive particles comprise at least two electroconductive particulate products of different average particle sizes and wherein each particle of both the particulate products is coated with an electrically insulating resin insoluble in the insulating adhesive matrix.
Claim 3
Dependent Claim 32 words
An anisotropically electroconductive adhesive as claimed in claim 1, wherein the particles of said at least two electroconductive particulate products of different average particle sizes are deformable upon application of a pressure.
Claim 4
Dependent Claim 45 words
An anisotropically electroconductive adhesive as claimed in claim 1, wherein the hardness of the particles of the electroconductive particulate product having smaller average particle size is at least the same as that of the particles of the electroconductive particulate product having greater average particle size.
Claim 5
Dependent Claim 87 words
An anisotropically electroconductive adhesive as claimed in claim 1, wherein the K-value for the particles of the electroconductive particulate product having smaller average particle size is 350 kgf/mm 2 or higher and that for the particles of the electroconductive particulate product having greater average particle size is 450 kgf/mm 2 or lower and wherein the K-value for the particles of the electroconductive particulate product having smaller average particle size is greater relative to that for the particles of the electroconductive particulate product having greater average particle size.
Claim 6
Dependent Claim 43 words
An anisotropically electroconductive adhesive as claimed in claim 1, wherein the total number of particles for the electroconductive particulate product having smaller average particle size in the adhesive is greater than that for the electroconductive particulate product having greater average particle size therein.
Claim 7
Dependent Claim 33 words
An anisotropically electroconductive adhesive as claimed in claim 1, wherein the electroconductive particles dispersed therein are composed of two electroconductive particulate products of average particle sizes of 3±0.5 μm and 5±0.5 μm, respectively.
Claim 8
Dependent Claim 32 words
An anisotropically electroconductive adhesive as claimed in claim 1, which is to be used for connecting terminal electrodes of an IC chip with corresponding terminals of an electric circuit on a substrate.
Claim 9
Dependent Claim 40 words
An anisotropically electroconductive adhesive as claimed in claim 1, which is to be used for connecting microbumps of a size of 4,000 μm 2 or smaller formed on an IC chip with corresponding terminals of electric circuit on a substrate.
Claim 10
Dependent Claim 64 words
An anisotropically electroconductive adhesive film comprising an anisotropically electroconductive adhesive, the said adhesive comprising an electrically insulating adhesive matrix and electroconductive particles dispersed in the matrix, wherein the electroconductive particles comprise at least two electroconductive particulate products of different average particle sizes and wherein each particle of both the particulate products is coated with an electrically insulating resin insoluble in the insulating adhesive matrix.
Claim 11
Dependent Claim 64 words
An anisotropically electroconductive adhesive film comprising an anisotropically electroconductive adhesive, the said adhesive comprising an electrically insulating adhesive matrix and electroconductive particles dispersed in the matrix, wherein the electroconductive particles comprise at least two electroconductive particulate products of different average particle sizes and wherein each particle of both the particulate products is coated with an electrically insulating resin insoluble in the insulating adhesive matrix.
Claim 12
Dependent Claim 33 words
An anisotropically electroconductive adhesive film as claimed in claim 9, which is to be used for connecting terminal electrodes of an IC chip with corresponding terminals of an electric circuit on a substrate.
Claim 13
Dependent Claim 42 words
An anisotropically electroconductive adhesive film as claimed in claim 9, which is to be used for binding microbumps of a size of 4,000 μm 2 or smaller formed on an IC chip with corresponding terminals of an electric circuit on a substrate.
Claim 14
Dependent Claim 85 words
An anisotropically electroconductive adhesive film as claimed in claim 9, wherein the content of the electroconductive particles in the adhesive film in terms of number of particles thereof per unit surface area of the film is in the range from 30,000 to 80,000 particles/mm 2 , for the particles of the electroconductive particulate product having smaller average particle size, and is in the range from 10,000 to 30,000 particles/mm 2 , for the particles of the electroconductive particulate product having greater average particle size, respectively.
Claim 15
Dependent Claim 46 words
An anisotropically electroconductive adhesive film as claimed in claim 9, wherein the thickness of the film is 1-3 times the sum of the height of the microbump formed on the IC chip to be bound plus the height of the circuit pattern formed on the substrate.

References Cited (Backward Citations)

US5120665A Cited
US5225966A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2002-10-11 2003-04-12 2003-10-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2006-10-11 2007-04-12 2007-10-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2010-10-11 2011-04-12 2011-10-12 $7700.00 Window Closed / Lapsed

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