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US5120665A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of using an anisotropically electroconductive adhesive having pressure-deformable electroconductive particles to electrically connect circuits

Assignee: ZGI II Inc
•
Filing: 1991-03-19
•
Granted: 1992-06-09
•
Expires: 2011-03-19
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Abstract

Abstract A composition comprising (A) an epoxy resin type adhesive, (B) particles obtained by coating a nucleus of a curing agent with a film, (C) pressure-deformable electroconductive particles having an average particle size larger than that of the particles (B), and if necessary (D) rigid particles having an average particle size smaller than that of the particles (B). Also, a method of using for the composition connecting circuits electrically or connecting a semiconductor chip to a wiring substrate.

Inventors

  • 👤 Isao Tsukagoshi
  • 👤 Yutaka Yamaguchi
  • 👤 Atsuo Nakajima
  • 👤 Yasushi Goto

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 22:48
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/30; H05K3/32; H05K3/321; H05K3/323; H10; H10W; H10W20/00; H10W20/40; H10W70/00; H10W70/60; H10W70/62; H10W70/66; H10W70/666; H10W72/00; H10W72/20; H10W72/30; H10W74/00; H10W74/01; H10W74/012; H10W74/10; H10W74/15; H05K2201/00; H05K2201/02; H05K2201/0203; H05K2201/0206; H05K2201/0221; H05K2201/0233; H05K2201/10; H05K2201/10613; H05K2201/10621; H05K2201/10674; H05K2203/00; H05K2203/11; H05K2203/1163; H10W70/099; H10W70/67; H10W70/68; H10W70/681; H10W72/01; H10W72/013; H10W72/01331; H10W72/071; H10W72/072; H10W72/07221; H10W72/07227; H10W72/07231; H10W72/07236; H10W72/073; H10W72/074; H10W72/29; H10W72/321; H10W72/325; H10W72/351; H10W72/352; H10W72/353; H10W72/354; H10W72/851; H10W72/853; H10W72/856; H10W72/90; H10W72/941; H10W72/9415; H10W90/00; H10W90/701; H10W90/731; H10W90/734

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 115 words
A process for connecting circuits, which comprises placing a composition for circuit connection between circuits facing oppositely, said composition for circuit connection comprising (A) an epoxy resin-containing reactive adhesive, (B) coated particles obtained by substantially coating a nucleus of a curing agent with a coating film, and (C) pressure-deformable electroconductive particles having an average particle size larger than that of the coated particles (B), the content of the electroconductive particles (C) being 0.1% to 15% by volume based on the total volume of the components (A) and (B), conducting electric current passing test for both circuits while pressing in an uncured state of the composition, and curing the composition under pressure to obtain electrical connection.
Claim 2
Dependent Claim 115 words
A process for connecting circuits, which comprises placing a composition for circuit connection between circuits facing oppositely, said composition for circuit connection comprising (A) an epoxy resin-containing reactive adhesive, (B) coated particles obtained by substantially coating a nucleus of a curing agent with a coating film, and (C) pressure-deformable electroconductive particles having an average particle size larger than that of the coated particles (B), the content of the electroconductive particles (C) being 0.1% to 15% by volume based on the total volume of the components (A) and (B), conducting electric current passing test for both circuits while pressing in an uncured state of the composition, and curing the composition under pressure to obtain electrical connection.
Claim 3
Dependent Claim 131 words
A process for connecting circuits, which comprises placing a composition for circuit connection between circuits facing oppositely, said composition for circuit connection comprising (A) an epoxy resin-containing reactive adhesive, (B) coated particles obtained by substantially coating a nucleus of a curing agent with a coating film, (C) pressure-deformable electroconductive particles having an average particle size larger than that of the coated particles (B), and (D) rigid particles having an average particles size smaller than that of the coated particles (B), the content of the electroconductive particles (C) being 0.1% to 15% by volume based on the total volume of the components (A) and (B), conducting electric current passing test for both circuits while pressing in an uncured state of the composition, and curing the composition under pressure to obtain electrical connection.
Claim 4
Dependent Claim 131 words
A process for connecting circuits, which comprises placing a composition for circuit connection between circuits facing oppositely, said composition for circuit connection comprising (A) an epoxy resin-containing reactive adhesive, (B) coated particles obtained by substantially coating a nucleus of a curing agent with a coating film, (C) pressure-deformable electroconductive particles having an average particle size larger than that of the coated particles (B), and (D) rigid particles having an average particles size smaller than that of the coated particles (B), the content of the electroconductive particles (C) being 0.1% to 15% by volume based on the total volume of the components (A) and (B), conducting electric current passing test for both circuits while pressing in an uncured state of the composition, and curing the composition under pressure to obtain electrical connection.
Claim 5
Dependent Claim 52 words
The process for connecting circuits according to claim 1, wherein said coated particles are thermal activation coated particles in which the coating film is broken at a predetermined temperature, and wherein said curing the composition includes heating the composition under pressure at at least said predetermined temperature to break the coating film.
Claim 6
Dependent Claim 19 words
The process for connecting circuits according to claim 3, wherein said predetermined temperature is 40° C. to 250° C.
Claim 7
Dependent Claim 19 words
The process for connecting circuits according to claim 4, wherein said predetermined temperature is 100° C. to 170° C.
Claim 8
Dependent Claim 45 words
The process for connecting circuits according to claim 1, wherein said coated particles are pressure activation coated particles in which the coating film is broken by applying pressure, and wherein said curing the composition includes applying sufficient pressure so as to break the coating film.
Claim 9
Dependent Claim 52 words
The process for connecting circuits according to claim 2, wherein said coated particles are thermal activation coated particles in which the coating film is broken at a predetermined temperature, and wherein said curing the composition includes heating the composition under pressure at at least said predetermined temperature to break the coating film.
Claim 10
Dependent Claim 19 words
The process for connecting circuits according to claim 7, wherein said predetermined temperature is 40° C. to 250° C.
Claim 11
Dependent Claim 19 words
The process for connecting circuits according to claim 8, wherein said predetermined temperature is 100° C. to 170° C.
Claim 12
Dependent Claim 52 words
The process for connecting circuits according to claim 2, wherein said coated particles are thermal activation coated particles in which the coating film is broken at a predetermined temperature, and wherein said curing the composition includes heating the composition under pressure at at least said predetermined temperature to break the coating film.
Claim 13
Dependent Claim 108 words
A process for connecting circuits, which comprises placing a composition for circuit connection between circuits facing oppositely, said composition for circuit connection comprising (A) an epoxy resin-containing reactive adhesive, (B) coated particles obtained by substantially coating a nucleus of a curing agent with a coating film, and (C) pressure-deformable electroconductive particles having an average particle size larger than that of the coated particles (B), the content of the electroconductive particles (C) being 0.1% to 15% by volume based on the total volume of the components (A) and (B), conducting electric current passing test for both circuits while pressing, and curing the composition under pressure to obtain electrical connection.
Claim 14
Dependent Claim 108 words
A process for connecting circuits, which comprises placing a composition for circuit connection between circuits facing oppositely, said composition for circuit connection comprising (A) an epoxy resin-containing reactive adhesive, (B) coated particles obtained by substantially coating a nucleus of a curing agent with a coating film, and (C) pressure-deformable electroconductive particles having an average particle size larger than that of the coated particles (B), the content of the electroconductive particles (C) being 0.1% to 15% by volume based on the total volume of the components (A) and (B), conducting electric current passing test for both circuits while pressing, and curing the composition under pressure to obtain electrical connection.
Claim 15
Dependent Claim 125 words
A process for connecting circuits, which comprises placing a composition for circuit connection between circuits facing oppositely, said composition for circuit connection comprising (A) an epoxy resin-containing reactive adhesive, (B) coated particles obtained by substantially coating a nucleus of a curing agent with a coating film, (C) pressure-deformable electroconductive particles having an average particle size larger than that of the coated particles (B), and (D) the rigid particles having an average particle size smaller than that of the coated particles (B), the content of the electroconductive particles (C) being 0.1% to 15% by volume based on the total volume of the components (A) and (B), conducting electric current passing test for both circuits while pressing, and curing the composition under pressure to obtain electrical connection.
Claim 16
Dependent Claim 125 words
A process for connecting circuits, which comprises placing a composition for circuit connection between circuits facing oppositely, said composition for circuit connection comprising (A) an epoxy resin-containing reactive adhesive, (B) coated particles obtained by substantially coating a nucleus of a curing agent with a coating film, (C) pressure-deformable electroconductive particles having an average particle size larger than that of the coated particles (B), and (D) the rigid particles having an average particle size smaller than that of the coated particles (B), the content of the electroconductive particles (C) being 0.1% to 15% by volume based on the total volume of the components (A) and (B), conducting electric current passing test for both circuits while pressing, and curing the composition under pressure to obtain electrical connection.

References Cited (Backward Citations)

JPS51101469A Cited
US4423435A Cited
GB2089126A Cited
FR2505543A1 Cited
EP0110307A2 Cited
US4731282A Cited
US4654752A Cited
US4680226A Cited
EP0205686A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-06-09 1995-12-09 1996-06-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-06-09 1999-12-09 2000-06-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-06-09 2003-12-09 2004-06-09 $7700.00 Window Closed / Lapsed

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