US5937639A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Internal combustion engine
Assignee: Toyota Motor Corp
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Filing: 1998-05-13
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Granted: 1999-08-17
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Expires: 2018-05-13
Abstract
Abstract An internal combustion engine comprising an exhaust gas recirculation system, wherein the amount of EGR gas in the combustion chamber is made larger than the amount of EGR gas where the amount of soot produced peaks when the engine load is comparatively low so as to suppress the temperatures of the fuel and gas around the fuel at the time of combustion in the combustion chamber to a temperature lower than the temperature at which soot is produced. This prevents the production of soot and NOx in the combustion chamber.
Inventors
- 👤 Shizuo Sasaki
- 👤 Takekazu Ito
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-03 11:50
CPC Classifications
F; F02; F02D; F02D41/00; F02D41/0025; F02D41/0047; F02D41/005; F02D41/0057; F02B; F02B47/00; F02B47/04; F02B47/08; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12; Y02T10/40
Claims Analysis
Total Claims: 22
Claim 1
Independent Claim
174 words
An internal combustion engine in which an amount of soot produced gradually increases and then peaks, the internal combustion engine comprising: at least one combustion chamber in which a mixture of inert gas, air and fuel are combusted, the soot produced increasing and peaking when an amount of the inert gas in the mixture increases; means for mixing the inert gas and the air to provide a gas mixture, an engine exhaust passage; and an after treatment device arranged in the engine exhaust passage that purifies unburned hydrocarbons exhausted from the at least one combustion chamber, wherein the amount of the inert gas is made larger than an amount of inert gas where the amount of soot produced peaks to reduce the temperatures of the fuel and the gas mixture at the time of combustion in the at least one combustion chamber lower than a temperature at which the soot is produced, the after treatment device purifies the unburned hydrocarbons exhausted in a form of a precursor of soot or a form before that.
Claim 2
Dependent Claim
174 words
An internal combustion engine in which an amount of soot produced gradually increases and then peaks, the internal combustion engine comprising: at least one combustion chamber in which a mixture of inert gas, air and fuel are combusted, the soot produced increasing and peaking when an amount of the inert gas in the mixture increases; means for mixing the inert gas and the air to provide a gas mixture, an engine exhaust passage; and an after treatment device arranged in the engine exhaust passage that purifies unburned hydrocarbons exhausted from the at least one combustion chamber, wherein the amount of the inert gas is made larger than an amount of inert gas where the amount of soot produced peaks to reduce the temperatures of the fuel and the gas mixture at the time of combustion in the at least one combustion chamber lower than a temperature at which the soot is produced, the after treatment device purifies the unburned hydrocarbons exhausted in a form of a precursor of soot or a form before that.
Claim 3
Dependent Claim
47 words
The internal combustion engine as set forth in claim 1, wherein the temperatures of the fuel and the gas mixture at the time of combustion in the combustion chamber are temperatures at which the amount of NOx in the exhaust gas becomes around 10 ppm or less.
Claim 4
Dependent Claim
52 words
The internal combustion engine as set forth in claim 1, wherein the temperatures of the fuel and the gas mixture at the time of combustion in the combustion chamber are made temperatures lower than the temperature at which soot is produced only when the engine load is lower than a predetermined load.
Claim 5
Dependent Claim
36 words
The internal combustion engine as set forth in claim 1, wherein said after treatment device comprises of a catalyst having an oxidation function for oxidizing the unburned hydrocarbons exhausted from the at least one combustion chamber.
Claim 6
Dependent Claim
32 words
The internal combustion engine as set forth in claim 4, wherein the catalyst comprises of at least one of the group of an oxidation catalyst, a three-way catalyst, and an NOx absorbent.
Claim 7
Dependent Claim
69 words
The internal combustion engine as set forth in claim 1, wherein the heat of combustion of the fuel is mainly absorbed by the inert gas in the combustion chamber and the amount of inert gas is preset so that the temperatures of the fuel and the gas mixture at the time of combustion at least one combustion chamber become temperatures lower than the temperature at which soot is produced.
Claim 8
Dependent Claim
33 words
The internal combustion engine as set forth in claim 1, wherein the majority of the inert gas is fed into the at least one combustion chamber at an time of the intake stroke.
Claim 9
Dependent Claim
59 words
The internal combustion engine as set forth in claim 7, further comprising: an engine intake passage; and an exhaust gas recirculation apparatus that recirculates the exhaust gas exhausted from the at least one combustion chamber into the engine intake passage and the majority of the inert gas is comprised of recirculated exhaust gas recirculated in the engine intake passage.
Claim 10
Dependent Claim
22 words
The internal combustion engine as set forth in claim 8, wherein the exhaust gas recirculation rate is at least about 55 percent.
Claim 11
Dependent Claim
48 words
The internal combustion engine as set forth in claim 1, wherein an air fuel ratio in the at least one combustion chamber is made a stoichiometric air fuel ratio, a lean air fuel ratio slightly leaner than the stoichiometric air fuel ratio, or a rich air fuel ratio.
Claim 12
Dependent Claim
76 words
The internal combustion engine as set forth in claim 1, further comprising a combustion temperature controlling means for maintaining the temperatures of the fuel and the gas mixture at the time of combustion in the at least one combustion chamber at a temperature lower than the temperature at which soot is produced regardless of the amount of fuel fed into the at least one combustion chamber when the engine load is lower than a predetermined load.
Claim 13
Dependent Claim
78 words
The internal combustion engine as set forth in claim 11, further comprising: an engine intake passage; and an engine exhaust passage; and the combustion temperature controlling means comprises an exhaust gas recirculation apparatus which recirculates exhaust gas exhausted from the engine exhaust passage into the engine intake passage and the amount of recirculated exhaust gas recirculated in the engine intake passage is increased the more the amount of fuel fed into the at least one combustion chamber increases.
Claim 14
Dependent Claim
68 words
The internal combustion engine as set forth in claim 11, further comprising: an engine intake passage; and an engine exhaust passage; and the combustion temperature controlling means comprises a cooling apparatus for a recirculated exhaust gas recirculated into the engine intake passage from the engine exhaust passage and a cooling capacity of the cooling apparatus is increased as the amount of fuel fed into the combustion chamber increases.
Claim 15
Dependent Claim
42 words
The internal combustion engine as set forth in claim 11, wherein the combustion temperature controlling means controls a compression ratio of the engine and the compression ratio of the engine is made lower as the fuel fed into the combustion chamber increases.
Claim 16
Dependent Claim
50 words
The internal combustion engine as set forth in claim 11, wherein the combustion temperature controlling means is comprises of an intake control valve arranged in the engine intake passage and an opening degree of the intake control valve is made lower as the fuel fed into the combustion chamber increases.
Claim 17
Dependent Claim
59 words
The internal combustion engine as set forth in claim 11, further comprising an intake valve in the at least one combustion chamber, the combustion temperature controlling means comprises an actuator for driving the intake valve and a timing of opening of the intake valve is made later by the actuator as the fuel fed into the combustion chamber increases.
Claim 18
Dependent Claim
74 words
The internal combustion engine as set forth in claim 11, wherein the combustion temperature controlling means controls a timing of injection of fuel into the combustion chamber and the timing of injection of the fuel is made an end stage of a compression stroke when the amount of fuel fed into the at least one combustion chamber is small and is made later as the amount of fuel fed into the combustion engine increases.
Claim 19
Dependent Claim
135 words
The internal combustion engine as set forth in claim 1, further comprising a NOx absorbent which absorbs the NOx contained in an exhaust gas when an air fuel ratio of an inflowing exhaust gas is lean and releases the absorbed NOx when the air fuel ratio of the inflowing exhaust gas is a stoichiometric air fuel ratio or rich is arranged in the engine exhaust passage and the temperatures of the fuel and the gas mixture at the time of combustion in the at least one combustion chamber are made temperatures lower than the temperature at which soot is produced in an engine low load operating state and an air fuel ratio in the combustion chamber is made the stoichiometric air fuel ratio or rich when NOx is to be released from the NOx absorbent.
Claim 20
Dependent Claim
26 words
The internal combustion engine as set forth in claim 18, wherein an oxidation catalyst is arranged in the engine exhaust passage upstream of the NOx absorbent.
Claim 21
Dependent Claim
43 words
The internal combustion engine as set forth in claim 1, wherein the internal combustion engine comprises a diesel engine and fuel is injected toward the inside of the at least one combustion chamber at least at an end stage of a compression stoke.
Claim 22
Dependent Claim
42 words
The internal combustion engine as set forth in claim 20, wherein fuel is injected toward the inside of the at least one combustion chamber in an initial stage of an intake stroke in addition to the end stage of the compression stroke.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 2002-08-16 | 2003-02-15 | 2003-08-17 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2006-08-16 | 2007-02-15 | 2007-08-17 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2010-08-16 | 2011-02-15 | 2011-08-17 | $7700.00 | Window Closed / Lapsed |