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US5897743A Expired / Lapsed US ⏱️ 0.0 years remaining

Jig for peeling a bonded wafer

Assignee: Sumco Techxiv Corp
•
Filing: 1997-01-21
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Granted: 1999-04-27
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Expires: 2017-01-21
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Abstract

Abstract A peeling jig is provided for peeling a bonded wafer having voids formed in bonding surfaces so as to rebond, which does not injure the bonding surfaces or cause the adherence of particles thereto. The peeling jig includes a wedge portion 1a for inserting into the bonding surfaces, and a flat portion provided at the both sides of the base of the wedge portion. The apex angle of the wedge portion, when the chamfered angles at the bonding sides of the supporting substrate and active wafer of the bonded wafer to be separated are respectively alpha and beta , is theta and theta > alpha + beta . When the wedge portion is inserted into the bonding surfaces, the right and left inclined surfaces of the wedge portion are in contact with the peripheries of the chamfered portions, and then chamfered portions are flared. Accordingly, the bonded wafer is separated by the wedge portion into the supporting substrate and the active wafer without being contacted with the bonding surfaces until the flat portions are in contact with the periphery of the bonded wafer.

Inventors

  • 👤 Kazuaki Fujimoto
  • 👤 Hiroshi Furukawa
  • 👤 Hirotaka Kato

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 13:38
CPC Classifications
B; B32; B32B; B32B43/00; B32B43/006; B26; B26D; B26D3/00; B26D3/28; B26D3/282; B29; B29C; B29C63/00; B29C63/0004; B29C63/0013; Y; Y10; Y10S; Y10S156/00; Y10S156/934; Y10S156/941; Y10T; Y10T156/00; Y10T156/11; Y10T156/1168; Y10T156/1179; Y10T156/19; Y10T29/00; Y10T29/49; Y10T29/49815; Y10T29/49822; Y10T29/53; Y10T29/53683

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 140 words
A peeling jig adapted for separating a bonded wafer into two wafers after the two wafers have been bonded together in a bonding process, in order to prepare the two wafers to be bonded again, the two wafers respectively having a mirror-polished surfaced and a flat peripheral edge arranged at a chamfered angle, the peeling jig comprising: a wedge portion adapted for inserting into a bonding surface of the bonded wafer between the flat peripheral edges of the two wafers, and a flat portion provided at both sides of a base of the wedge portion, wherein the wedge portion has apex angle larger than the sum of the chamfered angles of the two wafers and the flat portion is formed so that insertion depth is controlled and the bonded wafer is separated without damaging a surface of the two wafers.
Claim 2
Dependent Claim 140 words
A peeling jig adapted for separating a bonded wafer into two wafers after the two wafers have been bonded together in a bonding process, in order to prepare the two wafers to be bonded again, the two wafers respectively having a mirror-polished surfaced and a flat peripheral edge arranged at a chamfered angle, the peeling jig comprising: a wedge portion adapted for inserting into a bonding surface of the bonded wafer between the flat peripheral edges of the two wafers, and a flat portion provided at both sides of a base of the wedge portion, wherein the wedge portion has apex angle larger than the sum of the chamfered angles of the two wafers and the flat portion is formed so that insertion depth is controlled and the bonded wafer is separated without damaging a surface of the two wafers.
Claim 3
Dependent Claim 144 words
A peeling jig adapted for separating a bonded wafer into two wafers after the two wafers have been bonded together in a bonding process, the two wafers respectively having a peripheral edge with a chamfered angle, the peeling jig being made of a material that does not damage the wafer surface and comprising: a wedge portion adapted for inserting into a bonding surface of the bonded wafer between the peripheral edges of the two wafers; the wedge having a structure sufficient for separating the two wafers by flaring the two wafers outward relative to each other without damaging a surface of the two wafers, and including an apex angle larger than the sum of the chamfered angles of the two wafers; and a flat portion provided at both sides of a base of the wedge portion for controlling insertion depth of the wedge portion.
Claim 4
Dependent Claim 144 words
A peeling jig adapted for separating a bonded wafer into two wafers after the two wafers have been bonded together in a bonding process, the two wafers respectively having a peripheral edge with a chamfered angle, the peeling jig being made of a material that does not damage the wafer surface and comprising: a wedge portion adapted for inserting into a bonding surface of the bonded wafer between the peripheral edges of the two wafers; the wedge having a structure sufficient for separating the two wafers by flaring the two wafers outward relative to each other without damaging a surface of the two wafers, and including an apex angle larger than the sum of the chamfered angles of the two wafers; and a flat portion provided at both sides of a base of the wedge portion for controlling insertion depth of the wedge portion.
Claim 5
Dependent Claim 31 words
The peeling jig according to claim 2, wherein the wedge has a structure so that after separation of the two wafers no particles adhere to the surfaces of the two wafers.
Claim 6
Dependent Claim 148 words
A peeling jig for separating a bonded wafer into two wafers after the two wafers have been bonded together in a bonding process, the two wafers respectively having a peripheral edge with a chamfered angle, the peeling jig being made of a material selected from the group consisting of vinyl chloride resins and PEEK materials and comprising: a wedge portion adapted for inserting into a bonding surface of the bonded wafer between the peripheral edges of the two wafers; the wedge having a structure sufficient for separating the two wafers by flaring the two wafers outward relative to each other without damaging a surface of the two wafers, and including an apex angle larger than the sum of the chamfered angles of the two wafers; and a flat portion provided at both sides of a base of the wedge portion for controlling insertion depth of the wedge portion.
Claim 7
Dependent Claim 148 words
A peeling jig for separating a bonded wafer into two wafers after the two wafers have been bonded together in a bonding process, the two wafers respectively having a peripheral edge with a chamfered angle, the peeling jig being made of a material selected from the group consisting of vinyl chloride resins and PEEK materials and comprising: a wedge portion adapted for inserting into a bonding surface of the bonded wafer between the peripheral edges of the two wafers; the wedge having a structure sufficient for separating the two wafers by flaring the two wafers outward relative to each other without damaging a surface of the two wafers, and including an apex angle larger than the sum of the chamfered angles of the two wafers; and a flat portion provided at both sides of a base of the wedge portion for controlling insertion depth of the wedge portion.
Claim 8
Dependent Claim 115 words
A peeling jig adapted for separating a bonded wafer into two wafers after the two wafers have been bonded together in a bonding process, the two wafers having a bonded surface and a respective peripheral edge with a flat chamfered portion adjacent the bonded surface and arranged at an angle relative to the bonded surface, the peeling jig comprising: a wedge portion adapted for inserting toward the bonding surface of the bonded wafer between the peripheral edges of the two wafers, the wedge having a structure including an apex angle of sufficient size for separating the two wafers by contacting with the flat chamfered portions of the two wafers and without contacting the bonded surface.
Claim 9
Dependent Claim 115 words
A peeling jig adapted for separating a bonded wafer into two wafers after the two wafers have been bonded together in a bonding process, the two wafers having a bonded surface and a respective peripheral edge with a flat chamfered portion adjacent the bonded surface and arranged at an angle relative to the bonded surface, the peeling jig comprising: a wedge portion adapted for inserting toward the bonding surface of the bonded wafer between the peripheral edges of the two wafers, the wedge having a structure including an apex angle of sufficient size for separating the two wafers by contacting with the flat chamfered portions of the two wafers and without contacting the bonded surface.
Claim 10
Dependent Claim 52 words
The peeling jig according to claim 5, wherein the apex angle is larger than the sum of an angle formed by the chamfered edges of the two wafers, and a flat portion is provided at both sides of a base of the wedge portion for controlling insertion depth of the wedge portion.

References Cited (Backward Citations)

US1048412A Cited
US1242392A Cited
US1338539A Cited
US1412743A Cited
US1556460A Cited
US1915269A Cited
US2444097A Cited
US3997957A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2002-04-26 2002-10-26 2003-04-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2006-04-26 2006-10-26 2007-04-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2010-04-26 2010-10-26 2011-04-27 $7700.00 Window Closed / Lapsed

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