Process of fabricating semiconductor device having low-resistive titanium silicide layer free from short-circuit and leakage current

Claim 2

A process of fabricating a semiconductor device comprising the steps of: a) preparing a semiconductor structure having at least one silicon layer and an insulating layer; b) covering said silicon layer and said insulating layer with a titanium layer, said titanium layer being unintentionally oxidized so as to be coated with a titanium oxide layer; c) annealing the resultant structure of said step b) in a first atmosphere containing fluoride gas so as to evaporate titanium fluoride produced from said titanium oxide layer and to produce an oxygen-free high-resistive titanium silicide layer from said titanium layer in a self-aligned manner with said silicon layer; d) removing residual titanium on said insulating layer from the resultant structure of said step c); and e) annealing the resultant structure of said step d) in a second atmosphere higher than said first ambience so as to convert said oxygen-free high-resistive titanium silicide layer to an oxygen-free low-resistive titanium silicide layer.

Claim 3

The process as set forth in claim 1, in which said step c) includes the sub-steps of c-1) annealing said resultant structure in nitrogen-free fluoride gas atmosphere so as to convert said titanium oxide layer to said titanium fluoride covering an oxygen-free titanium layer, c-2) annealing the resultant structure of said step c-1) in nitrogen atmosphere so as to evaporate said titanium fluoride, to produce said oxygen-free high-resistive titanium silicide layer from said oxygen-free titanium layer and to form a titanium nitride layer covering said oxygen-free high-resistive titanium silicide layer and said residual titanium, said titanium nitride layer being removed together with said residual titanium in said step d).

Claim 4

The process as set forth in claim 2, in which said nitrogen-free fluoride gas atmosphere contains material selected from the group consisting of fluoro-alkane, fluoro-cyclo-alkane and sulfur hexafluoride.

Claim 5

The process as set forth in claim 3, in which said fluoro-alkane is one of trifluoro-methane, difluoro-methane and tetrafluoro-methane.

Claim 6

The process as set forth in claim 3, in which said fluoro-cyclo-alkane is octafluoro-cyclo-buthane.

Claim 7

The process as set forth in claim 2, in which said annealing in said step c-1) is carried out at 300 degrees to 500 degrees in centigrade.

Claim 8

The process as set forth in claim 2, in which said annealing in said step c-2) is carried out at 500 degrees to 750 degrees in centigrade.

Claim 9

The process as set forth in claim 1, in which said first atmosphere further contains nitrogen gas so as to cover said oxygen-free high-resistive titanium silicide layer and a layer of said residual titanium with a titanium nitride layer, and a part of said titanium nitride layer is removed together with said layer of said residual titanium in said step d).

Claim 10

The process as set forth in claim 8, in which said fluoride gas is a material gas selected from the group consisting of fluoro-alkane, fluoro-cyclo-alkane and sulfur hexafluoride gas.

Claim 11

The process as set forth in claim 9, in which said annealing in said step c) is carried out at 500 degrees to 750 degrees in centigrade.

Claim 12

The process as set forth in claim 1, in which said annealing in said step e) is carried out at 800 degrees in centigrade.

Claim 13

A process of fabricating a semiconductor device comprising the steps of: a) preparing a semiconductor structure having a gate electrode, source and drain regions, a field oxide layer and side wall spacers; b) covering said gate electrode, said source and drain regions, said field oxide layer and said side wall spacers with a titanium layer, said titanium layer being unintentionally oxidized so as to be coated with a titanium oxide layer; c) annealing the resultant structure of said step b) in nitrogen-free fluoride gas atmosphere at 300 degrees to 500 degrees in centigrade so as to convert said titanium oxide layer to a titanium fluoride layer covering an oxygen-free titanium layer; d) annealing the resultant structure of said step c) in nitrogen atmosphere at 500 degrees to 750 degrees in centigrade so as to evaporate said titanium fluoride layer, to produce oxygen-free high-resistive titanium silicide layers from said oxygen-free titanium layer in a self-aligned manner with said gate electrode and said source and drain regions and to form a titanium nitride layer covering said oxygen-free high-resistive titanium silicide layer and residual titanium layers left on said thick field oxide layer and said side wall spacers; e) removing said residual titanium layers from the resultant structure of said step d) together with said titanium nitride layer; and f) annealing the resultant structure of said step e) in a nitrogen atmosphere higher than said nitrogen atmosphere in said step d) so as to convert said oxygen-free high-resistive titanium silicide layer to an oxygen-free low-resistive titanium silicide layer.

Claim 14

A process of fabricating a semiconductor device comprising the steps of: a) preparing a semiconductor structure having a gate electrode, source and drain regions, a field oxide layer and side wall spacers; b) covering said gate electrode, said source and drain regions, said field oxide layer and said side wall spacers with a titanium layer, said titanium layer being unintentionally oxidized so as to be coated with a titanium oxide layer; c) annealing the resultant structure of said step b) in nitrogen-free fluoride gas atmosphere at 300 degrees to 500 degrees in centigrade so as to convert said titanium oxide layer to a titanium fluoride layer covering an oxygen-free titanium layer; d) annealing the resultant structure of said step c) in nitrogen atmosphere at 500 degrees to 750 degrees in centigrade so as to evaporate said titanium fluoride layer, to produce oxygen-free high-resistive titanium silicide layers from said oxygen-free titanium layer in a self-aligned manner with said gate electrode and said source and drain regions and to form a titanium nitride layer covering said oxygen-free high-resistive titanium silicide layer and residual titanium layers left on said thick field oxide layer and said side wall spacers; e) removing said residual titanium layers from the resultant structure of said step d) together with said titanium nitride layer; and f) annealing the resultant structure of said step e) in a nitrogen atmosphere higher than said nitrogen atmosphere in said step d) so as to convert said oxygen-free high-resistive titanium silicide layer to an oxygen-free low-resistive titanium silicide layer.

Claim 15

A process of fabricating a semiconductor device comprising the steps of: a) preparing a semiconductor structure having a gate electrode, source and drain regions, a field oxide layer and side wall spacers; b) covering said gate electrode, said source and drain regions, said field oxide layer and said side wall spacers with a titanium layer, said titanium layer being unintentionally oxidized so as to be coated with a titanium oxide layer; c) annealing the resultant structure of said step b) in an atmosphere containing fluoride gas and nitrogen gas so as to evaporate titanium fluoride produced from said titanium oxide, to produce oxygen-free high-resistive titanium silicide layers in a self-aligned manner with said gate electrode and said source and drain regions and to cover said oxygen-free high-resistive titanium silicide layers and residual titanium layers on said field oxide layer and said side wall spacers with a titanium nitride layer; d) annealing the resultant structure of said step c) in nitrogen atmosphere at 500 degrees to 750 degrees in centigrade so as to evaporate said titanium fluoride layer, to produce oxygen-free high-resistive titanium silicide layers from said oxygen-free titanium layer in a self-aligned manner with said gate electrode and said source and drain regions and to form a titanium nitride layer covering said oxygen-free high-resistive titanium silicide layer and residual titanium layers left on said thick field oxide layer and said side wall spacers, e) removing said residual titanium layers from the resultant structure of said step d) together with parts of said titanium nitride layer on said residual titanium layers; and f) annealing the resultant structure of said step e) in a nitrogen atmosphere higher than said ambience in said step d) so as to convert said oxygen-free high-resistive titanium silicide layer to an oxygen-free low-resistive titanium silicide layer.

Claim 16

A process of fabricating a semiconductor device comprising the steps of: a) preparing a semiconductor structure having a gate electrode, source and drain regions, a field oxide layer and side wall spacers; b) covering said gate electrode, said source and drain regions, said field oxide layer and said side wall spacers with a titanium layer, said titanium layer being unintentionally oxidized so as to be coated with a titanium oxide layer; c) annealing the resultant structure of said step b) in an atmosphere containing fluoride gas and nitrogen gas so as to evaporate titanium fluoride produced from said titanium oxide, to produce oxygen-free high-resistive titanium silicide layers in a self-aligned manner with said gate electrode and said source and drain regions and to cover said oxygen-free high-resistive titanium silicide layers and residual titanium layers on said field oxide layer and said side wall spacers with a titanium nitride layer; d) annealing the resultant structure of said step c) in nitrogen atmosphere at 500 degrees to 750 degrees in centigrade so as to evaporate said titanium fluoride layer, to produce oxygen-free high-resistive titanium silicide layers from said oxygen-free titanium layer in a self-aligned manner with said gate electrode and said source and drain regions and to form a titanium nitride layer covering said oxygen-free high-resistive titanium silicide layer and residual titanium layers left on said thick field oxide layer and said side wall spacers, e) removing said residual titanium layers from the resultant structure of said step d) together with parts of said titanium nitride layer on said residual titanium layers; and f) annealing the resultant structure of said step e) in a nitrogen atmosphere higher than said ambience in said step d) so as to convert said oxygen-free high-resistive titanium silicide layer to an oxygen-free low-resistive titanium silicide layer.